Newsletter – October 2019

Production Resources Incorporated News October 2019

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Convert any press into a fully programmable transfer press.

Leasing companies treat servo transfers as capital equipment, which can free up initial cash
requirements for financing the automation. Many stampers that have retrofitted their
older presses into transfer presses have experienced a growth curve in their bottom lines
and increased their customer’s confidence in their capabilities

  1. Bed length and tonnage. The current trend for the transfer retrofit market is for longer
    beds and higher tonnage so that additional stations can be added. Longer beds facilitate
    coilfeeding and blanking in the first stations, which eliminates the need for offline blanking
    and the purchase of a destack feeder.
  2. Press stroke. A transfer system runs more efficiently when a sufficient stroke window
    allows the transfer the time it needs to make its moves when the die is not engaged.
  3. Press window. The press window has a direct relationship to the type of transfer system
    you select and how it is mounted to the press.
  4. Press control upgrades may be required for safety or expansion purposes. Safety
    upgrades include guarding, such as light curtains or fencing. Upgrades also can expand
    press operation features and reliability depending on the press vintage.
  5. Mechanical upgrades. A modern transfer can physically mount on any press. The press
    design dictates the mounting location. Modifications to accommodate the transfer may
    include relocating piping or electrical services after you have determined the transfer’s
    location.

If you’d like more information on how to select and implement a transfer system contact
Lloyd Pillsbury: lcp@pri-mailbox.com – (615) 948-9661

Article courtesy of Linear Transfer Automation

Linear Transfer Automation

 

Coe Press Equipment Feed Lines Available for Quick Delivery

12″ Feed Line – .100″ thickness x 12″ width – .125″ x 7.00 width MCRS
0-80 fpm – feed direction R-L

CPRF-S212 servo feed
CPPS-250-12 power straightener
CPR-PO-04012 4,000 pound coil reel with air power hold down
$73,500

18″ Feed Line – .100″ thickness x 18″ width – .125″ x 10″ MCRS
0-80 fpm – Right to left

CPRF-S218 servo feed
CPPS-250-18 Power straightner
CPR-PO-06018 6,000 pound coil reel with air power hold down
$82,435

If this is not exactly what you need call Lloyd Pillsbury to discuss your exact needs
(615) 948-9661 or email lcp@pri-mailbox.com

Southworth Material Handling image 1

Southworh Material Handling Equpment available for quick delivery

We have a lift table, pallet positioner, pallet lifter, container tilter, portable lift table or stacker to make the job faster, safer and easier.

Southworth Material Handling Image 2

Southworh Material Handling Equpment available for quick delivery

We have a lift table, pallet positioner, pallet lifter, container tilter, portable lift table or stacker to make the job faster, safer and easier.

Visit our Technical Resources Page. Lot’s of useful information, check it out!:

How to specify a coil feeding line
Reference Formulas & Technical Information

We’re ready to help you with all your pressroom equipment needs. We handle:

Eagle Presses – straightside mechanical and servo presss 400-3500 tons Linear Transfer Automation – servo driven transfer systems

Linear Transfer Automation – servo driven transfer systems

Coe Press Equipment – servo feeds, straighteners, reels, and compact coil lines

Dorner Conveyors – low profile belted conveyors for part and scrap handling

Pax Products – shaker & slug removal conveyors – in die lubrication systems

Rapid Air – light & medium duty air/servo feeds, pallet decoilers, & straighteners

Waddington – high speed & specialty servo feeds, precision stock straighteners

Wintriss – Press automation & safety controls

PRODUCTION RESOURCES, INC.

256 Seaboard Ln
STE B-104
Franklin, TN 37067

Call Lloyd Pillsbury for more information: 615-948-9661

or email lcp@pri-mailbox.com

Download PDF version Here!

Newsletter – August 2019

Production Resources Incorporated News August 2019

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In this Issue:

• Specialty Servo Feeds

• Conveyor Safety

• Data Collection

• New Tech Information

Waddington Servo Feeds to handle special shapes

Need a servo feed to accurately feed or index special shaped material? Waddington makes custom feeds to handle formed shapes, u-channels, wire, round stock, and most anything else you need to feed. Send us a drawing or picture of your material.

Let us know the desired feed length, speed, and how you would present the material to the feed. Contact Lloyd Pillsbury for more information 615-948-9661 or lcp@pri-mailbox.com

Waddington Servo Feeds

 

Minimize Conveyor Injury Risks with Safeguarding

ASME B20.1-2018 applies to the design, construction, installation, maintenance, inspection, and operation of conveyors and conveying systems in relation to hazards. OSHA has also issued its own standard 1926.555(s)(1), General Conveyor Safety Requirements. While conveyors are integral facets of the distribution and manufacturing process, they also pose the potential to cause serious injuries and sometimes even fatalities. In fact, the U.S. Department of Labor, Bureau of Labor Statistics has reported that over 40 workplace fatalities a year are the result of conveyor accidents, along with 9,000 injuries. While in motion, conveyor systems have inherent and obvious dangers. Belts continuously move at speeds up to 600 feet per minute or 10 feet per second. There are many pinch-points within their machinery, any of which could cause an injury to a worker. Common employee injuries incurred working with conveyors include arm and hand amputations, finger lacerations, burns, scrapes and broken bones. Even when employees are being careful, accidents can happen. It’s easy for loose clothing, jewelry or hair to get trapped in conveyor belts. If workers aren’t paying attention, they could get caught in the machine. Every conveyor belt injury is costly, affecting worker morale, availability of trained labor, lost production, and increased overhead due to insurance premiums, along with mountains of paperwork, lawsuits and possible fines from government regulatory agencies. Conveyor belt injuries account for nearly 25% of all workers’ compensation claims. Safeguarding conveyors protects employees from injuries, and companies from potential financial ruin. Safeguarding options include emergency stops, pull cords, safety rated limit switches, safety mats, guards, and presence sensing devices. Read entire blog article by Rockford safety equipment (click link below):

Minimize Conveyor Injury Risk

Read Rockford Safety Blog Here

 

Wintriss Shop Floor Connect Success Article
published by Advanced Manufacturing

Kalba Ilco in North Carolina employed Wintriss ShopFloorConnect to replace a manual paper reporting system with the objective of becoming more efficient paperless facility. The Shop Floor Connect system measures (OEE) overall equipmeent effectiveness. It collects uptime, downtime, reasons for downtime, production counts, then calculates OEE.. Data collection is automated, minimizing operator involvement and ensuring data is timely and accurate. ShopFloorConnect may be connected to stamping presses via Wintriss SmartPAC controls, Wintriss SMI 2 suitable for any machine, or many existing PLC’s.

Learn more about: ShopFloorConnect

 

Read the full data collection article by clicking blue button below

Wintriss Shop floor Connect Advanced Manufacturing

Read Data Collection article Here

 

New content on our Technical Resources Page. Lot’s of useful information on our Tech Resources Page, check it out!:

50 tips for better die protection

Selecting and implementing press automation controls

 

Coil Processing Equipment from Coe Press Equipment
available for Quick Delivery Servo Roll Feeds, Straighteners, and Reels

CPRF-S106 -.156″ thick x 6″ width
CPRF-S112, – .125″ thick x 12″ width
CPRF-S212 – .156″ thick x 12″ width
CPRF-324 – 156″ thick x 24″ width

CPPS-PO-250-12 powered straightener
CPPS-PO-250-18 powered straightener

4,000 pound x 12″ stock reel
6,000 pound x 18″ stock reel

Call or email Lloyd Pillsbury for complete specifications and pricing 615-948-9661 or

lcp@pri-mailbox.com.

We’re ready to help you with all your pressroom equipment needs. We handle:

Eagle Presses – straightside mechanical and servo presss 400-3500 tons Linear Transfer Automation – servo driven transfer systems

Coe Press Equipment – servo feeds, straighteners, reels, and compact coil lines

Dorner Conveyors – low profile belted conveyors for part and scrap handling

Pax Products – shaker & slug removal conveyors – in die lubrication systems

Rapid Air – light & medium duty air/servo feeds, pallet decoilers, & straighteners

Waddington – high speed & specialty servo feeds, precision stock straighteners

Wintriss – Press automation & safety controls

PRODUCTION RESOURCES, INC.

256 Seaboard Ln
STE B-104
Franklin, TN 37067

Call Lloyd Pillsbury for more information: 615-948-9661

or email lcp@pri-mailbox.com

Download PDF version Here!

Newsletter – April 2019

Production Resources Incorporated News April 2019

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Production Resources April 2019 News

OSHA Top 10 Most Cited Violations 2018

highlighted are those of particular interest to our customers using power presses

and similar equipment

1. Fall protection, construction

2. Hazard communication standard, general industry

3. Scaffolding, general requirements, construction

4. Respiratory protection, general industry

5. Control of hazardous energy (lockout/tagout), general industry (29 CFR 1910.147) [related OSHA Safety and Health Topics page]

6. Ladders, construction

7. Powered industrial trucks, general industry

8. Fall Protection–Training Requirements

9. Machinery and Machine Guarding, general requirements (29 CFR 1910.212) [related OSHA Safety and Health Topics page]

10. Eye and Face Protection

The OSHA 1910.212 standard covers guarding of machinery to protect operators and other employees

from hazards, including those created by point of operation, in-going nip points, rotating parts, flying chips

and sparks.

Other standards you need to be familiar with are: OSHA 1910.217 Mechanical Power Presses. Link

to OSHA.gov follow: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.217

ANSI B11.1-2009 – Safety Requirements For Mechanical Power Presses

NFPA 70E / ANSI B11.19 / ANSI/ASSE Z244.1 – Electrical Workplace Safeguarding Package

The ANSI standards are available for purchase at the ANSI webstore.

PRI Application Engineers can help you with machine safeguarding and OSHA/ANSI compliance.

We offer onsite compliance surveys and safeguarding solutions – Shadow light curtains for

point of operation safeguarding, Pax die doors for safeguarding and sound control,

Rockford laser scanners and safety mats for area guarding Protech restraints and

press brake safeguarding device, Wintriss clutch/brake controls for OSHA/ANSI

compliance Safety Blocks and slide locks, Riveter and spot welder safeguarding devices

onsite compliance surveys and safeguarding solutions

 

New Application Engineer for Georgia and Southeast Tennessee Jake Jones is moving from customer service and will be calling on our customers in Georgia and Southeast TN effective March 1, 2019.

You can reach Jake at (615) 712-4100 or jake@pri-mailbox.com.

Isabel Moran and Becky Parkey are available in customer service to help you with orders, delivery, and invoicing. Shannon Woodard can assist you with accounting issues. They can be reached at 800-863-3164

Isabel@pri-mailbox.com

Becky@pri-mailbox.com

Shannon@pri-mailbox.com

Dorner Upcoming Parts and Services Promotion

We have a new Parts Promotion starting in April! The April Promotion provides a 15% added discount on L1 and L2 Service Parts Kits.

Dorner’s Parts Kits help ensure you have the necessary key parts on hand for quick repairs

to avoid costly downtime.

Dorner Parts Kits

 

 

 

 

 

New Technical Articles Available on our Technical Resources Page

What to consider when selecting and implementing Press Automation Controls

Productivity, Safety, and Ergonomic Considerations for Hand-fed Presses

Please take advantage of the information on our technical resources page

PRI Technical Resources

Call Lloyd Pillsbury for more information: 615-948-9661

or email lcp@pri-mailbox.com

Download PDF version HERE!

Newsletter – January 2019

Production Resources Incorporated News January 2019

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Prime Controls Double Sheet Detection

Double Sheet Detection is an important part of quality control to prevent two or

more sheets of metal from entering into a process at one time. Failure to detect

double sheets of metal or improper thickness can damage tools and dies,

resulting in costly repairs and downtime. Prime Controls systems are created by

combining a control and single or dual probes, depending on the application and

need.

Steel double sheet detectors use a single probe that will measure a wide range

of thickness for steel and other ferrous metals. Typically used for sheet feeders,

robots, and destackers in automotive, appliance, and canmaking industries.

All metal detectors are paired with two non contact double sheet probes that can

measure a wide range of thickness for all metals. These control systems detect

double sheet conditions when metal is able to pass between the two sensors.

Aluminum detectors are paired with a single non contacting double sheet sensor.

The system can detect a wider range of aluminum thickness and other nonferrous

metals.

Prime also offers part detectors to detect accurate positioning, presence, or

absence of very small parts.

Prime Controls Double Sheet Detection

 

New Customer Service Staff at PRI

Becky Parkey is leaving us after 16 years and we wish her well while she enjoys

time with her new grandchild.

Isabel Moran has joined us in the customer service role.

isabel@pri-mailbox.com

Jake Jones has been assisting Becky for several months and will stay on in a

customer and product support role. Some of you have likely talked with Jake.

jake@pri-mailbox.com.

Isabel and Jake can be reached at 615-371-3888 or 800-863-3164

Slide Locks an Alternative to Die Safety Blocks

The traditional practice for protecting metal press stamping operators that have to enter the area

between the upper and lower die plates of the press, is to use die blocks. This is a cost-effective

way to keep operators safe and comply with OSHA regulations but it is also time consuming,

cumbersome, and may be physically demanding. Proper placement of safety blocks and available

space is often a problem. Proper height adjustment can be challenging as well. Accordingly,

operators often resist using them.

The Pascal Slide Lock System (SLA) is an electric slide fall protection system which eliminates

the risk of physical injury, accident, or damage to the tool. One of the most significant advantages

of the SLA is that the operator can lock the press slide in any position between T.D.C. and B.D.C.

Furthermore, this can be accomplished with the flick of a switch in a few seconds compared to

several minutes to place die blocks.

Slide locks are expensive compared to the die block and retro-fitting requires some skill.

Regardless, the cost of slide locks is easily justified, given the safety, ergonomic, and time saving

benefits.

The SLA comes in 3 different sizes, SLA32, SLA50, and SLA80. SLA80 can hold an 88 U.S. ton

ram and upper die. The SLA32 can handle 35 U.S. tons and the SLA50 can handle 55 U.S. tons.

A safety factor is already built into these numbers, so there is no need to add in any more.

Pascal Slide Lock System

New Enhanced Coe Press Equipment Warranty and In Stock Coil

Processing Equipment

COE Press Equipment announced the enhancement of its existing

3-2-1 Warranty to an exclusive 5-4-3 Warranty. This new warranty

provides five-year limited coverage on components manufactured

by COE; four-year limited coverage on mechanical components

installed by COE; and three-year coverage on the complete

system.

In recent years, COE has made a strategic move toward modular

products based upon standard designs. This change has reduced

the number of components required, reducing the number of welds

and streamlining assembly. This has enabled the company to

increase the reliability and simplify the maintenance of the coil

processing equipment, as well as accommodating reconfiguration

as a customer’s need changes.

In Stock Feeding and Coil Processing Equipment

Servo Feeds:

CPRF-S106……….4 in stock

CPRF-S112……….2 in stock with a hold on one

CPRF-S212……….2 in stock

CPRF-S218……….1 now, two more in 25 days

CPRF-S324….……1 in 25 days

Powered Straighteners:

CPPS-250-12……….1 in stock

CPPS-250-18……….1 in 20 days

CPPS-350-36………in stock…special flat top cabinet

Coil Reels:

CPR-PO-04012 ……1 in 7 days

CPR-PO-06018………1 in 20 days

MPI Magnetic Conveyors and Sheet Fanners

MPI Magnetic Conveyors and Sheet Fanners

PRI Equipment and Technical Information

Production Resources offers a wide variety of Automation, Safety, and

Conveying Equipment. Visit our website

www.production-resources.com to learn more.

Our Application Engineers can help you select and implement the right

equipment to increase your productivity safely!

Please take advantage of the information on our Technical Resources Page.

Call Isabel or Jake for more information: (615)371-3888

or email jake@pri-mailbox.com

Download PDF version HERE!

Swift Page Resources December 2018

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Production Resources December 2018 News

Considering a new press automation control? The following application note by our Steve Connolly might be helpful.

Click here to read the application note

Production Resources Swift Pages Smart Pac Pro

SUTHERLAND 660 TON PROGRESSIVE DIE PRESS AT HONDA MEXICO

The line was Designed and built to meet the Honda standards. Equipped with I-PRESS & Automaton Control based on an Omron hardware and software platform. Honda spec spiral staircase was designed and built at our press factory.

QDC Quick Die Change system with: Die Lifters and Upper and Lower Clamps.

Coil feed line of choice

Can we help you with a new press, feed line, or automation control?

PRI Swift Pages Sutherland 660 Ton Press

Production Resources is pleased to announce our distribution of Mark One Surface Preparation Systems.

Prepares Material for Paint, Coating and Forming Operations. Ideal for automotive exterior, appliance parts, or anywhere a premium finish is required.

Coil washers, Blank washers, and Programmable spray lubricators

Suitable for Processing Steel or Aluminum

https://www.production-resources.com/surface-preparation-systems/

PRI Swift Page Mark One Surface Prep 2

 

 

Die Protection Clinic and SmartPAC training classes

We’ve recently held Die Protection Clinics and participants reported they took away valuable ideas they could implement quickly. Contact Ben if you’d like to see a Die Protection clinic or SmartPAC training class held in your area.

Call or email Lloyd Pillsbury for more information:

615-948-9661 or lcp@pri-mailbox.com

See informational articles on quick die change: Elements of QDC

Quick Die Change…One Factor in the part-to-part exchange equation

PRI Swift Page Pre-Roller Stand Model

PRI Equipment and Technical Information

Production Resources offers a wide variety of Automation, Safety, and Conveying Equipment. Visit our website www.production-resources.com to learn more. Our Application Engineers can help you select and implement the right equipment to increase your productivity safely!

Please take advantage of the information on our technical resources page: Technical Resources

Call Lloyd Pillsbury for more information: 615-948-9661
or emaillcp@pri-mailbox.com

Web version here

Download a Print Version of our Swift Page Here

Swift Page Resources October 2018

Swift Page Resources October 2018 Header

Production Resources October 2018 News

Press Room Equipment Co., LLC Equipment

Production Resources is now distributing Press Room Equipment Co., LLC manufactures of a wide range of Coil Cradles, Coil Cradle/Straightener Combinations, Air Feeds, Servo Feeds, Stock Reels, and Pallet Decoilers. Combination Cradle/Straighteners:.
These machines are ideal for decoiling and straightening heavy gauge and high tensile coils. The machines feature heavy duty steel construction, self-centering crank adjustable center plates, hardened cradle rolls with heavy-duty bearings, and a variety of loop controls. Many safety and efficiency options are also available.

Die Protection Clinic

“Make die crashes a thing of the past”

One-Day Die Protection Clinic

Sponsored by Wintriss Controls & Production Resources

Thursday, October 25, 2018

Hilton Garden Inn – Perrysburg, OH

Clinic leader: Jim Finnerty, Nationally Recognized Die Protection Expert

$125 per attendee which includes Die Protection Handbook, continental breakfast, and lunch.
Get Clinic & Registration Details in PDF format

Click Here

Call or email Becky Parkey for reservations or questions 800-863-3164

becky@pri-mailbox.com

Dorner Spare Parts Kits October Discount Opportunity

Having the right replacement parts on hand can make a big difference in OEE for your business. Avoid costly downtime with Dorner Parts Kits.

Ordering critical replacement parts for 2200 Series conveyors is faster and easier than ever before, thanks to new Parts Kits from Dorner.
These new Parts Kits help ensure you have the necessary key parts on hand for quick repairs to avoid costly downtime. The new Parts Kits for Dorner’s 2200Series conveyors come in two levels:

  • Level 1 includes a belt and drive tail kit
  • Level 2 includes a belt, idler tail kit and drive tail kit
    2200 Level 1 and Level 2 kits are available at a 15% discount through the end of October 2018. Call Becky at 800-863-3164 to get part #’s and prices.
    Use promo code SPKO to get your 15% discount

Call or email Becky Parkey to order parts 800-863-3164 or

becky@pri-mailbox.com

PRI Replacement parts and Replacement Belts

Production Resources offers a wide variety of Automation, Safety, and

Conveying Equipment. Visit our websitewww.production-resources.com to learn

more. Our Application Engineers can help you select and implement the right

equipment to increase your productivity safely!

Please take advantage of the information on our technical resources page.

See the most recent informational article A primer to QDC:

https://www.production-resources.com/wp-content/uploads/2018/09/Elements-of-

QDC.pdf

Download Swift Page Resources October 2018 PDF HERE

Newsletter – Summer 2018

Production Resources Incorporated News Summer 2018

In this Issue:

  • “Make Die Crashes a Thing of the Past” One-Day Die Protection Clinic 
  • Wintriss Shop Floor Connect News – New Downtime Tracking Software Savings Calculator
  • Coe Press Equipment—Straightener for AHSS Materials
  • Coe Press Equipment—Straightener for AHSS MaterialsCoe Press Equipment—Straightener for AHSS MaterialsDorner’s Commitment to Continuous Improvement Shown by Becoming ISO 9001:2015 Certified
  • Linear Transfer Automation Front to Back and Through the Window Press Transfer Systems
  • Sutherland Presses Available for Quick Delivery

Swift Page Spring 2018 Dorner News from Production Resources

Dorner News from Production Resources

Dorner plans a price increase which will take effect January 3, 2018. The average increase will be 3%. Save some money by ordering your conveyors and parts now. 4100 series and 6200 series conveyors will be discontinued in March of 2018. Parts availability will continue for the foreseeable future. 2200 series conveyors are logical replacements for 4100 and 6200 series, your Application Engineer can help you with replacement selections. Contact customer service 800-863-3164 or e-mail service@pri-mailbox.com for more information, quotes, or application assistance.

A variety of 2200 models shown below, others available 

Dorner 2200 Low Profile Belted and Modular Belt Conveyors

Applications:

  • Small Part Transfers
  • Small Part Handling
  • Slug and Scrap Removal
  • Part/Package Infeed and Outfeed
  • Automated and Manual Assembly

Features:

  • Aluminum frame end drive, center drive, and IDrive (integral motor/drive) models
  • Belt widths 1.75″ to 24″
  • Lengths from 18″ to 30′
  • Loads to 150 pounds
  • Fixed and variable speed drives up to 250 fpm
  • T-Slots for simple accessory mounting
  • Mounting stands with easily positioned brackets
  • Sealed Ball Bearings

Click here for conveyor catalog

Two new Dorner products, 2200 SmartFlex Helix – compact spiral and helical curve, flexible chain conveyor. Spiral Chute – self clearing spiral chute gently lowers product from overhead conveyors, mezzanines, and platforms. Stair step design ensures products won’t get stuck, even when accumulated and is ideal for light weight packages.

PRI offers a variety of conveyors in addition to Dorner

  • Steel hinge belt
  • Magnetic belted and slider bed
  • Wire mesh
  • Shaker conveyors

Dorner Parts

For quick Dorner conveyor quotes, parts parts pricing, delivery or Application Assistance call us at 800-863-3164 or 615-371-3888, Fax 615-371-3282, or email – sales55@production-resources.com

Swift Page Spring 2018 Die Protection, Press Automation, & Safety Solutions for Metal Stampers

Die Protection, Press Automation, & Safety Solutions for Metal Stampers

Analog Die Protection Applications: Slug detection, Prevent tool damage and part quality problems associated with pulled or stacked slugs. The Wintriss SmartPAC2 with ProPAC enables you to detect pulled slugs by monitoring the stripper position at bottom dead center using low profile analog proximity sensors. Repeatability of .0008″ can be achieved at high press speeds. Special offer available for existing Wintriss SmartPAC users.

Monitor part dimensions real time:

  • form angle & height
  • draw depth
  • material thickness
  • hole diameter
  • burr height
  • Divert bad parts to scrap
  • Measure process conditions such as:
  • nitrogen pressure
  • temperature
  • lubricant pressure
  • main motor current

PRI can help you with all your die protection, press automation control, and safety equipment requirements. Call us at 800-863-3164 or e-mail service@pri-mailbox.com

Visit our website for free technical information: https://www.production-resources.com/tech_info.htm

Press Release – Linear Transfer Automation Spring 2018

Press Release – Linear Transfer Automation

Linear Transfer Automation’s Multidirectional servo transfer system on 340” 4000 ton press. This very unique transfer is not only capable of running parts left to right or right to left, it can also run parts front to back or back to front across the bolster. Also-note the photo on the top shows the system parked up and out of the way during die changes or when the press is running blanking or progressive dies.