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Industrial automation conveyors are essential in production facilities for moving parts and products through various stages of the production process. Precision industrial conveyors, specifically designed for automation, ensure highly accurate product control by transporting items to precise locations at exact times. These systems are suitable for industries such as consumer goods, metalwork, product assembly, warehousing, and e-commerce.
Learn more about automation conveyors on our blog:
Ideal for small & light-load assembly automation and medical products & devices
Benefits of Edge Roller Technology (ERT) 150 Conveyor
Dorner's precision edge roller pallet and tray handling conveyors provide efficient, non-contact zoning for small & light-load assembly automation applications. They feature a clean, open roller design and are ISO Class 4 verified* for cleanrooms.
*To verify clean room requirements, an unloaded base conveyor was tested and did not generate particulate that would be beyond the specified standards. However, the verification does not provide assurance that any or all applications will meet this requirement. Application testing is recommended to ensure clean room standards are being met. Dorner takes no responsibility in the clean room performance of the final conveyor or application.
Innovative corners provide simple, cost effective means for pallet traffic control
Compact, cost efficient, low voltage gearmotor
Iso class 4 approved for cleanroom applications with clean, open roller design
Durable, patent pending linear gearbox design provides robust and flexible method of driven rollers
Best For:
Pallet & tray handling
No & low back pressure accumulation
Cleanroom applications
Small & light-load assembly automation
Medical Product Manufacturing
Packaging
Medical Device Manufacturing
Electronic & Consumer Goods Assembly
Sizes & Measurements
80 mm to 480 mm wide
Lengths from 128 mm to 2432 mm ( in 64 mm increments)
24 mm diameter rollers on 32 mm centers
Loads & Speeds
Loads: up to 16 kg (35 lbs) per pallet or tray
Speeds: up to 37 m/min (121 ft/min)
ERT250 Pallet System
Versatile and durable low back pressure platform for the conveyance and product assembly
Benefits of Edge Roller Technology (ERT) 250 Conveyor
Dorner's precision edge roller pallet and tray handling conveyors provide efficient, non-contact zoning for medium & heavy load assembly automation applications. They feature a clean, open roller design and are ISO Class 4 verified* for cleanrooms.
*To verify clean room requirements, an unloaded base conveyor was tested and did not generate particulate that would be beyond the specified standards. However, the verification does not provide assurance that any or all applications will meet this requirement. Application testing is recommended to ensure clean room standards are being met. Dorner takes no responsibility in the clean room performance of the final conveyor or application.
Conveyor capable of having multiple zones for pallet or tray control
Compact, cost efficient 24 vdc brushless gearmotors and controls provide a modular control scheme
Durable, patent pending linear gearbox design provides a robust and flexible method of driven rollers
Easily reconfigurable - gears, drive shaft, and gearmotor can be repositioned in the field
Best For:
Pallet & tray handling
No & low back pressure accumulation
Cleanroom applications
Large & medium assembly automation
Medical Product Manufacturing
Packaging
Medical Device Manufacturing
Automotive Assembly
Electronic & Consumer Goods Assembly
Appliance Manufacturing
Sizes & Measurements
120 mm to 960 mm wide
150 mm long tray minimum
38 mm diameter rollers on 50 mm centers
Loads & Speeds
Loads: up to 114 kg (250 lbs) per pallet or tray
Up to 6.8 kg (15 lbs) per roller
Speeds: up to 37 m/min (121 ft/min)
Flexmove conveyors
Capable of multiple curves as well as inclines and declines on a single conveyor
Inclines and declines are available from 5 degrees up to 30 degrees
Benefits of FlexMove Conveyor
This flexible powered conveyor offers a flexible, high-performance conveying solution that is easy to configure and reconfigure. Suited for tight spaces, elevation needs, long lengths, and more, the FlexMove flexible conveyor belt system is a versatile option designed to help you maximize your efficiency.
Additional benefits include:
Powered transfers allow for smooth end transfers for products as small as 3″ in diameter
Unique, compact weighted take up is designed to prevent catenary sag and eliminate potential pinch points for safety
Optional top running loop features a patented top running drive design for added strength, flexibility and load capacities
Flexmove conveyors are available in 7 standard widths in standard flat top or friction insert chain
Provides continuous cleaning of conveyor chain for dry applications with dust or other dry contaminates
Optional Features for FlexMove Flexible Conveyor Systems
In addition to the modules available for your FlexMove conveyor, Dorner also offer a number of customizations for the flex conveyor belt, such as:
Flexible chain with cleats
Rollers
Friction pads
Steel top
Anti-static
Fabric belts
Advantages of Integrating Flexible Material Handling Solutions
Adding a flexible conveyor like the FlexMove to your operations presents numerous advantages to your productivity and your bottom line.
Space-Saving
One of the most prominent advantages of integrating flex conveyor systems into your line entails saving space. Dorner knows that space is the ultimate premium in any facility, so any opportunity to help you save space without compromising your productivity is worthwhile.
With the FlexMove, you can use horizontal and vertical conveying with a sleek, compact design geared toward maximizing the space you have available.
Efficient
This flexible conveyor belt is designed to promote efficiency, not only in its use of space but in its relation to other processes and your productivity. With customizations available to suit your operational needs, the FlexMove can help you improve the efficiency of operations such as:
Diverging
Sorting
Merging
Accumulation
Indexing
Inspection
1100 Series Miniature Conveyors
Dorner's 1100 series miniature conveyor has the lowest profile in north america
1100 series conveyors are available in end drive (side and bottom mounted) and mid drive options
The 1100 Series conveyor platform is the industry’s smallest conveyor with a compact design featuring a 3/4″ frame height. This low profile enables the conveyor to fit into the tightest of spaces, freeing up valuable machine or worker space.
1100 Series Conveyors are best for:
Small or light weight product movement
Small part transfers
Tray handling
Pill package handling
Package labelling
Pharmaceutical Applications
Life Science Applications
Medical Applications
Benefits of 1100 Series
Sizes & Measurements
Flat Belt End Drive, or Flat Belt Mid Drive
End Drive – 1″ (25 mm) Diameter Drive Pulley
Mid Drive – 1.25″ (32 mm) Diameter Center Drive Pulley
0.625″ (16 mm) Diameter Idler Pulleys
0.31″ (8 mm) Diameter nose bar option for one or both ends
Conveyor Lengths: 10.63″ (270 mm) to 72″(1829 mm) in 1/8″ (3 mm) increments
Loads up to 15 lbs (6.8 kg)
Belt Speeds up to 80 fpm (21 m/min)
General Applications
Small or light weight product movement
Medical
Pharmaceutical
Life sciences
Features
Pinch Drive Design – (patent pending)
Low belt tension virtually eliminates belt stretch providing maintenance free operation
Belt is tracked continuously with unique frame design, cams, and pinch drive for consistent performance
Drive is reversible, providing maximum flexibility in applications
Two halve design with one fastener per side allows cover to pivot for fast belt change
T-Slot for flexible mounting
Spring tensions belt around drive pulley for 180° of wrap
Low Profile Height – Compact miniature design frees up valuable machine or worker space
Small Roller Diameter – Optimal size for the handling of small parts and transfer of small parts
Clean Room Certified – Class 100 certified for use in medical and pharmaceutical clean room applications
T-Slot – Drop in T-bar for ease and flexibility in mounting automation components or accessories
Backlit Capability – Backlit conveyor with an LED light is ideal for inspection and quality control
2200 Series Belted Conveyors
Durable, single piece frame design reduces the overall number of needed stands
Optional nose bar safely transfers parts at speeds up to 61 m/min
Benefits of 2200 Series Belted Conveyors:
2200 Series low profile, high performance fabric and modular belt conveyors feature a high speed nose bar transfer option, a durable single piece frame design, universal T-slots, and a wide range of belting and guiding options.
Product Improvements
Stronger, improved frame design
New frame widths with single piece frame for widths 12″ and under
Improved bedplate durability with hard anodized frame coating
Universal T-slots fit industry standard hardware
Updated drive and idler tails for easier belt install and shaft position change
New 5/8″ high speed nosebar with speeds up to 200 fpm
Adjustable guiding with new modern design and improved clamp method
New guide accessories
New belt options
General Specifications
Flat Belt End Drive, Cleated Belt End Drive, Center Drive, iDrive and Gravity Roller models
1.75″ (44 mm) – 24″ (610 mm) widths
1.5′ (457 mm) – 24′ (7,315 mm) lengths
Loads up to 120 lbs (54 kg)
Speeds up to 400 ft/min (122 m/min)
Optional common drive
CE Models Available
Small Belt Conveyor Applications:
Small Part Transfers
Part Accumulation
Precision Part Movement
Small Part Handling and Positioning
Part/Package Infeed and Outfeed
Automated and Manual Assembly
2700 Series Medium Duty Conveyors
Featuring an increased weight rating and extended maximum width, the 2700 Series Medium Duty is designed for medium load conveyance in material handling and eCommerce applications. This conveyor includes v-guiding and precision belt tracking to eliminate belt sway even when the conveyor is wider than it is long.
The lightweight aluminum frame design makes the 2700 ideal for AGV/AMR applications and can carry a heavier payload without weighing down the robot. The increased width and low profile mounting also allow this conveyor to fit into smaller spaces while maintaining the strength needed to convey larger products.
2700 Key Differences
Increased weight rating up to 150 lbs
Width increase from 24″ to 36″ available in 2″ increments
Same stands, conveyor guiding, and components as regular 2200
Similar mount packages as regular 2200
Integrated motor inside conveyor creates clean sides and maximizes belt coverage
General Specifications
Flat Belt End Drive, Mid Drive, and iDrive models available
Loads up to 68 kg (150 lbs)
Belt speeds up to 122 m/min (400 ft/min)
Belt widths: 203 mm to 914 mm (8 to 36 in)
Conveyor lengths: 508 to 7315 mm (20 in to 24 ft)
60 mm (2.4 in) diameter drive and idler pulleys turn approximately 189 mm (7.4 in) of belt per revolution
V-groove bedplate with guided belt provides belt tracking, even under demanding side load applications
Cam tracking standard on Non V-Guided belt conveyors
15 mm diameter integral drive shaft with auxiliary shaft location options
Continuous Duty iDrive Motor
24 Volt DC gearmotor easily powered by battery
2700 Series Medium Duty Applications:
Medium Load Transfers
AGV/AMR Mounted Conveyor
Precision Part Movement
Material Handling & Logistics
Part/Package Infeed and Outfeed
Automated and Manual Assembly
DC-Move Belted Conveyors
Benefits of DCMove Belted Conveyors:
The DCMove Belted Conveyor features an economic painted steel frame with options for a variety of fabric or rubber belting. This new conveyor system is also built with an internally mounted motor within the tails, further reducing the conveyor’s footprint and providing an easy-to-integrate conveyor package. With a sleek, flush-sides design, the DCMove easily fits into tight spaces and maximizes belt coverage.
In combination with Dorner’s v-guided belt tracking and precise rack and pinion belt tensioning, the features of the DCMove Belted Conveyor will better serve the logistics, e-commerce, and material handling industries.
Product Features
Painted steel construction for most cost competitive package movement
V-guide belt tracking and easy belt tensioning
Maximized belt widths and load capacity
Sealed for life internal bearings
Most compact conveyor drive package. Internal gearmotor allows the conveyor to fit in tight spaces
General Specifications
Flat and cleated belt options
Flat belt includes end drive, center drive, and internal motor mounting packages
Lengths from 960 to 12,000 mm (38 in to 40 ft)
Belt widths from 254 to 1,219 mm (10 in to 48 in)
76 mm (3 in) roller diameters with 32 mm (1.25 in) nose bar option to handle smaller packages
Loads up to 181 kg (400 lbs)
Speeds up to 183 m/min (600ft/min)
DCMove Belted Conveyor Applications:
Distribution Center Product Sorting
Packaging
Palletizing
Industrial Material Handling
Automated and Manual Assembly
3200 Series Series Conveyors with Intralox Activated Roller Belt™ (ARB) Technology
Belt options include low and high friction rollers and passive and activated rollers
Optional powered transfers are available
3200 Series Conveyors are best for:
Parts Handling
Transfers
Accumulation
Precision Parts Movement
Part Incline/Decline Routing (Z Frames)
Positioning
Automated and Manual Assembly
High Speeds
Long Runs
Mainline Packaging
Benefits of 3200 Series Belted Conveyors:
General Specifications:
Flat Belt End Drive, Cleated Belt End Drive, Center Drive, and iDrive® models
Widths up to 48 in. (1,219 mm) (Wider widths available, consult factory)
V-guided belt tracking
Lengths 30 in. (1,219 mm) – 99 ft. (30,175 mm) depending on drive selection
Speeds up to 600 ft/min (182 m/min)
One of Dorner's heavy duty belt conveyors handling loads up to 1,000 lbs (455 kg)
