Industrial & Automation Belted Conveyors

2200 Series Belted Conveyors

Benefits of 2200 Series Belted Conveyors:

2200 Series low profile, high-performance fabric and modular belt conveyors feature a high-speed nose bar transfer option, a durable single-piece frame design, universal T-slots, and a wide range of belting and guiding options.

Product Improvements

• Stronger, improved frame design
• New frame widths with single piece frame for widths 12″ and under
• Improved bedplate durability with hard anodized frame coating
• Universal T-slots fit industry-standard hardware
• Updated drive and idler tails for easier belt install and shaft position change
• New 5/8″ high speed nosebar with speeds up to 200 fpm
• Adjustable guiding with new modern design and improved clamp method
• New guide accessories
• New belt options

General Specifications

• Flat Belt End Drive, Cleated Belt End Drive, Center Drive, iDrive and Gravity Roller models
• 1.75″ (44 mm) – 24″ (610 mm) widths
• 1.5′ (457 mm) – 24′ (7,315 mm) lengths
• Loads up to 120 lbs (54 kg)
• Speeds up to 400 ft/min (122 m/min)
• Optional common drive
• CE Models Available

Small Belt Conveyor Applications:

• Small Part Transfers
• Part Accumulation
• Precision Part Movement
• Small Part Handling and Positioning
• Part/Package Infeed and Outfeed
• Automated and Manual Assembly

3200 Series Heavy Duty Conveyors

3200 Series Conveyors are best for:

• Parts Handling
• Transfers
• Accumulation
• Precision Parts Movement
• Part Incline/Decline Routing (Z Frames)
• Positioning
• Automated and Manual Assembly
• High Speeds
• Long Runs
• Mainline Packaging

General Specifications:

• Flat Belt End Drive, Cleated Belt End Drive, Center Drive, and iDrive® models
• Widths up to 48 in. (1,219 mm) (Wider widths available, consult factory)
• V-guided belt tracking
• Lengths 30 in. (1,219 mm) –  99 ft. (30,175 mm) depending on drive selection
• Speeds up to 600 ft/min (182 m/min)
• One of our heavy duty belt conveyors handling loads up to 1,000 lbs (455 kg)

Applications:

• Parts Transfers
• Part Accumulation
• Precision Part Movement
• Part Incline / Decline Routing
• Part Handling and Positioning
• Automated and Manual Assembly

3200 Series Heavy Duty Conveyors with Intralox Activated Roller Belt™ (ARB) Technology

3200 Series Conveyors are best for:

• Parts Handling
• Transfers
• Accumulation
• Precision Parts Movement
• Part Incline/Decline Routing (Z Frames)
• Positioning
• Automated and Manual Assembly
• High Speeds
• Long Runs
• Mainline Packaging

Benefits of 3200 Series Belted Conveyors:

General Specifications:

• Flat Belt End Drive, Cleated Belt End Drive, Center Drive, and iDrive® models
• Widths up to 48 in. (1,219 mm) (Wider widths available, consult factory)
• V-guided belt tracking
• Lengths 30 in. (1,219 mm) –  99 ft. (30,175 mm) depending on drive selection
• Speeds up to 600 ft/min (182 m/min)
• One of Dorner's heavy duty belt conveyors handling loads up to 1,000 lbs (455 kg)

Applications:

• Parts Transfers
• Part Accumulation
• Precision Part Movement
• Part Incline / Decline Routing
• Part Handling and Positioning
• Automated and Manual Assembly

ERT150 Pallet System

Benefits of Edge Roller Technology (ERT) 150 Conveyor

​Dorner's precision edge roller pallet and tray handling conveyors provide efficient, non-contact zoning for small & light-load assembly automation applications. They feature a clean, open roller design and are ISO Class 4 verified* for cleanrooms.

*To verify clean room requirements, an unloaded base conveyor was tested and did not generate particulate that would be beyond the specified standards.  However, the verification does not provide assurance that any or all applications will meet this requirement.  Application testing is recommended to ensure clean room standards are being met.  Dorner takes no responsibility in the clean room performance of the final conveyor or application.

Best For:

• Pallet & tray handling
• No & low back pressure accumulation
• Cleanroom applications
• Small & light-load assembly automation
• Medical Product Manufacturing
• Packaging
• Medical Device Manufacturing
• Electronic & Consumer Goods Assembly

Sizes & Measurements

• 80 mm to 480 mm wide
• Lengths from 128 mm to 2432 mm ( in 64 mm increments)
• 24 mm diameter rollers on 32 mm centers

Loads & Speeds

• Loads: up to 16 kg (35 lbs) per pallet or tray
• Speeds: up to 37 m/min (121 ft/min)

ERT250 Pallet System

Benefits of Edge Roller Technology (ERT) 250 Conveyor

Dorner's precision edge roller pallet and tray handling conveyors provide efficient, non-contact zoning for medium & heavy load assembly automation applications. They feature a clean, open roller design and are ISO Class 4 verified* for cleanrooms.

*To verify clean room requirements, an unloaded base conveyor was tested and did not generate particulate that would be beyond the specified standards.  However, the verification does not provide assurance that any or all applications will meet this requirement.  Application testing is recommended to ensure clean room standards are being met.  Dorner takes no responsibility in the clean room performance of the final conveyor or application.

Best For:

• Pallet & tray handling
• No & low back pressure accumulation
• Cleanroom applications
• Large & medium assembly automation
• Medical Product Manufacturing
• Packaging
• Medical Device Manufacturing
• Automotive Assembly
• Electronic & Consumer Goods Assembly
• Appliance Manufacturing

Sizes & Measurements

• 120 mm to 960 mm wide
• 150 mm long tray minimum
• 38 mm diameter rollers on 50 mm centers

Loads & Speeds

• Loads: up to 114 kg (250 lbs) per pallet or tray
• Up to 6.8 kg (15 lbs) per roller
• Speeds: up to 37 m/min (121 ft/min)

Flexmove conveyors

Benefits of FlexMove Conveyor

This flexible powered conveyor offers a flexible, high-performance conveying solution that is easy to configure and reconfigure. Suited for tight spaces, elevation needs, long lengths, and more, the FlexMove flexible conveyor belt system is a versatile option designed to help you maximize your efficiency.

Additional benefits include:

• Powered transfers allow for smooth end transfers for products as small as 3″ in diameter
• Unique, compact weighted take-up is designed to prevent catenary sag and eliminate potential pinch points for safety
• Optional top-running loop features a patented top-running drive design for added strength, flexibility and load capacities

Chain Types:

• Standard
• Low Friction
• Friction Insert

• Specialty & Application Specific
• Conductive
•  Cleated
• Roller Top
• Magnet Top
•  Safety
• and More!

Standard Widths: 

• 45 mm
• 65 mm
• 85 mm
• 105 mm
• 150 mm
• 180 mm
• 260 mm

Lengths: 

0.6 m to 30 m (2 ft to 98 ft)

Loads & Speeds:

• Up to 272 kg (600 lbs)
• Up to 76 mpm (250 fpm)

Applications:

• Part Handling
• Transfers
• Tight Spaces
• Assembly Automation
• Packaging
• Machine Conveyance
• Elevation Changes
• Accumulation
• Buffering
• Complex Configurations
• Long Lengths
• Curves, Jogs, Incline, Decline

Optional Features for FlexMove Flexible Conveyor Systems

In addition to the modules available for your FlexMove conveyor, Dorner also offer many customizations for the flex conveyor belt, such as:

• Flexible chain with cleats
• Rollers
• Friction pads
• Steel top
• Anti-static
• Fabric belts

Advantages of Integrating Flexible Material Handling Solutions

Adding a flexible conveyor like the FlexMove to your operations presents numerous advantages to your productivity and your bottom line.

Space-Saving

One of the most prominent advantages of integrating flex conveyor systems into your line entails saving space. Dorner knows that space is the ultimate premium in any facility, so any opportunity to help you save space without compromising your productivity is worthwhile.

With the FlexMove, you can use horizontal and vertical conveying with a sleek, compact design geared toward maximizing the space you have available.

Efficient

This flexible conveyor belt is designed to promote efficiency, not only in its use of space but in its relation to other processes and your productivity. With customizations available to suit your operational needs, the FlexMove can help you improve the efficiency of operations such as:

• Diverging
• Sorting
• Merging
• Accumulation
• Indexing
• Inspection

2700 Series Medium Duty Conveyors

Featuring an increased weight rating and extended maximum width, the 2700 Series Medium Duty is designed for medium load conveyance in material handling and eCommerce applications. This conveyor includes v-guiding and precision belt tracking to eliminate belt sway even when the conveyor is wider than it is long.

The lightweight aluminum frame design makes the 2700 ideal for AGV/AMR applications and can carry a heavier payload without weighing down the robot. The increased width and low profile mounting also allow this conveyor to fit into smaller spaces while maintaining the strength needed to convey larger products.

2700 Key Differences

• Increased weight rating up to 150 lbs
• Width increase from 24″ to 36″ available in 2″ increments
• Same stands, conveyor guiding, and components as regular 2200
• Similar mount packages as regular 2200
• Integrated motor inside conveyor creates clean sides and maximizes belt coverage

General Specifications

• Flat Belt End Drive, Mid Drive, and iDrive models available
• Loads up to 68 kg (150 lbs)
• Belt speeds up to 122 m/min (400 ft/min)
• Belt widths: 203 mm to 914 mm (8 to 36 in)
• Conveyor lengths: 508 to 7315 mm (20 in to 24 ft)
• 60 mm (2.4 in) diameter drive and idler pulleys turn approximately 189 mm (7.4 in) of belt per revolution
• V-groove bedplate with guided belt provides belt tracking, even under demanding side load applications
• Cam tracking standard on Non V-Guided belt conveyors

• 15 mm diameter integral drive shaft with auxiliary shaft location options
• Continuous Duty iDrive Motor
• 24 Volt DC gearmotor easily powered by battery

2700 Series Medium Duty Applications:

• Medium Load Transfers
• AGV/AMR Mounted Conveyor
• Precision Part Movement
• Material Handling & Logistics
• Part/Package Infeed and Outfeed
• Automated and Manual Assembly

DC-Move Belted Conveyors

Benefits of DCMove Belted Conveyors:

The DCMove Belted Conveyor features an economic painted steel frame with options for a variety of fabric or rubber belting. This new conveyor system is also built with an internally mounted motor within the tails, further reducing the conveyor’s footprint and providing an easy-to-integrate conveyor package. With a sleek, flush-sides design, the DCMove easily fits into tight spaces and maximizes belt coverage.

In combination with Dorner’s v-guided belt tracking and precise rack and pinion belt tensioning, the features of the DCMove Belted Conveyor will better serve the logistics, e-commerce, and material handling industries.

Product Features

• Painted steel construction for most cost competitive package movement
• V-guide belt tracking and easy belt tensioning
• Maximized belt widths and load capacity
• Sealed for life internal bearings
• Most compact conveyor drive package. Internal gearmotor allows the conveyor to fit in tight spaces

General Specifications

• Flat and cleated belt options
• Flat belt includes end drive, center drive, and internal motor mounting packages

• Lengths from 960 to 12,000 mm (38 in to 40 ft)
• Belt widths from 254 to 1,219 mm (10 in to 48 in)
• 76 mm (3 in) roller diameters with 32 mm (1.25 in) nose bar option to handle smaller packages
• Loads up to 181 kg (400 lbs)
• Speeds up to 183 m/min (600ft/min)

DCMove Belted Conveyor Applications:

• Distribution Center Product Sorting
• Packaging
• Palletizing
• Industrial Material Handling
• Automated and Manual Assembly