Independently programmable, airless lubrication for high‑precision stamping applications.

Overview — What This System Is

The PAX V‑Series Lubrication System is an advanced, airless spray solution engineered for stampers who need precise, programmable control over multiple lubrication points. Each spray line is independently controlled and can be timed to spray at different intervals and durations during the press cycle.

A diaphragm pump delivers filtered lubricant at pressures up to 100 psi, ensuring consistent delivery even with higher‑viscosity fluids. The system is designed to reduce lubricant waste, improve part quality, and extend tooling life — all while keeping the press area clean and free of overspray.

Features & Benefits

System Features

• Airless spray technology
  • No air is mixed with the lubricant, resulting in better adhesion and dramatically reduced airborne mist.
• Independently programmable spray lines
  • Each solenoid valve can be programmed to spray at different intervals and durations (minimum 20 ms).
• Supports a wide range of viscosities
  • Standard systems handle fluids up to 100 SUS; higher viscosities can be accommodated with custom configurations.
• High‑pressure diaphragm pump
  • Supplies filtered lubricant at up to 100 psi.
• No priming issues
  • The system remains ready to run without manual priming.
• Low maintenance
  • No dynamic seals, no airline lubrication, and no accumulators required.

Operational Benefits

• Reduces lubricant usage by over 50%
• Extends tooling life by reducing heat and friction
• Enables higher production speeds
• Improves part quality
• Keeps the press area clean — no overspray on the feeder, press frame, or floor

Applications

The PAX V-Series System is ideal for:

• Progressive dies
• Transfer dies
• High‑speed stamping
• Multi‑zone lubrication
• Dies requiring different lubrication timing at different stations
• Operations using water‑soluble lubricants or higher‑viscosity fluids

Models

1. V-Series Models with Reservoirs

• V5‑5
• V5‑15
• V10‑15
• V5‑30
• V10‑30
• V15‑30

Description

These systems include integrated reservoirs in 5, 15, or 30‑gallon capacities and come with 5, 10, or 15 independently programmable spray lines depending on the model.

Key Features

• Integrated reservoir
• Up to 15 spray lines
• Airless spray
• Programmable solenoid valves
• 115 VAC/60 Hz or 24 VDC operation

2. V‑Series Tankless Models

Models

• V5T
• V10T
• V15T

Description

Tankless systems designed for:

• Central lubrication supply systems
• Direct drum‑feed lubrication

Options

• Optional diaphragm supply pump
• Optional filter assemblies
• Can be supplied without pump/filter for central systems

3. Model V5M

Description

A compact, 5‑line solenoid assembly designed for central lube system applications

Key Features

• 5 independently programmable solenoid valves
• Works with Pax control or customer‑supplied PLC
• Ideal for multi‑zone lubrication in centralized systems

4. V‑Series Dual Lube SystemsDescription

Allows the operator to select between two different lubricants, each stored in separate reservoirs.

Compatible Tankless Models

• V5T
• V10T
• V15T

Selection Options

• Electronic valve
• Manual valve

Options & Accessories

Controller Interface (P/N 00‑1406‑21)

• PLC‑based control
• Full programming for each spray line
• Stores 112 jobs with password protection
• Manual mode for purging or cycling
• Full‑color operator interface

Power Cord & Plug

• 9‑foot cord
• 3‑prong plug
• For 115 V systems

Air Agitation

• Keeps water‑soluble lubricants in suspension
• Needle valve controls air flow into reservoir

Low‑Level Float

• Connects to press top‑stop circuit
• Prevents running dies dry

Automatic Refill System

Includes:

• Automatic refill solenoid valve
• Dual float switch assembly
• Low‑level float (optional)

Maintains reservoir level automatically when connected to a pressurized lubricant supply.

Reservoir Strainer

• Available for 5, 15, and 30‑gallon systems
• Prevents large particles from entering reservoir

Pressure Monitoring Sensors (PN 05‑1444‑30)

• Monitors pressure changes in each spray line
• Detects whether a line is spraying each cycle
• PNP‑type sensor with NO/NC outputs
• Includes 5‑meter M12 connector cable

V‑Series Spray Nozzles

• Standard nozzle assemblies
• Multiple spray tip patterns available
• Includes check valve, tip retainer, and nozzle body

Pre‑Pressurized Spray Assemblies

• Magnetic base assemblies
• Flextube assemblies
• Bracket‑mount assemblies
• Multi‑nozzle bracket systems

Spray Tips

Available in:

• Flat spray (25°–110°)
• Deflected spray
• Cone spray (various orifice sizes)

Fittings

Full range of:

• Swivel adapters
• Stackable manifolds
• Quick‑connect plugs
• Compression fittings
• Check valves
• Push‑to‑connect fittings

Reliable, airless in‑die lubrication engineered for precision and efficiency.

Overview — What This System Is

The PAX Pre‑Pressurized Lubrication System is a proven, airless lubrication solution designed specifically for metal stamping operations. Developed by tool and die craftsmen and refined through decades of production use, this system delivers lubricant only where it’s needed, only when it’s needed, ensuring consistent coverage with minimal waste.

A diaphragm pump pressurizes the lubricant at a 10:1 air‑to‑lube ratio, feeding adjustable distribution pumps that deliver precise, repeatable volumes to each spray point. The result is cleaner operation, improved part quality, and extended die life.

Features & Benefits

System Features

• Airless spray technology for superior adhesion and reduced airborne mist
• Diaphragm pump provides consistent lubricant pressure
• Adjustable distribution pumps (0.0023–0.0210 fl oz per cycle)
• Refill‑while‑running capability — no downtime for tank refills
• No priming issues
• Designed for lubricant recycling
• Customizable configurations for unique die or press requirements
• Supports thin and thick lubricants

Operational Benefits

• Cleaner, safer working environment
• Increased production speeds
• Reduced lubricant consumption
• Improved part quality
• Longer die life

Applications

The PAX Pre‑Pressurized System is ideal for:

• Progressive dies
• Transfer dies
• High‑speed stamping
• Multi‑zone lubrication
• Operations requiring precise, timed lubricant delivery
• Facilities seeking low‑mist, environmentally cleaner lubrication

Models

1. Models with Reservoirs

(2, 5, 15, and 30‑gallon systems)

Description

These are the standard pre‑pressurized units with integrated reservoirs. They are the most common choice for standalone lubrication setups.

Key Features

• Built‑in tank
• Airless spray
• Adjustable distribution pumps
• Refill‑while‑running
• Ideal for general stamping applications

2. Tankless Models

Description

Tankless versions designed for facilities that use:

• Central lubrication supply systems, or
• Direct drum‑feed lubrication

Requirements

• Supply pump + filter assembly or
• Barrel‑mount supply pump assembly

Ideal For

• Plants standardizing on centralized lube delivery
• High‑volume operations using bulk lubricant

3. Dual Solenoid Systems

Description

Dual‑solenoid systems allow independent cycling of different banks of distribution pumps, enabling precise control over multiple lubrication zones.

Ideal For

• Transfer applications
• Long‑feed progression dies
• Dies requiring different lubrication timing in different stations

Notes

• Offers more control than standard systems
• For even greater control, Pax recommends V‑Series systems

4. Dual Lube Systems

Description

Dual Lube Systems allow operators to switch between two different lubricants, each stored in separate reservoirs.

Compatible Models

• 6T tankless
• 10T tankless
• 14T tankless
• 6‑6T dual‑solenoid tankless

Selection Options

• Manual valve
• Electronic valve

Ideal For

• Dies requiring different lubricants for different stations
• Operations switching between materials or part types

Options & Accessories

Pre‑Pressurized Spray Nozzles

• Airless design
• Adjustable spray patterns
• Optimized for precise die lubrication

Fittings

• Full range of connectors and adapters
• Supports custom line routing and multi‑zone lubrication

Optional Add‑On: Pax Coil Stock Lubrication Spray Cabinets

Although not part of the pre‑pressurized system itself, these cabinets are compatible with all Pax lubrication systems.

Features

• Lubricates top and bottom of coil stock entering the die
• Adjustable spray nozzles
• Recycles runoff lubricant
• Ideal for coil‑fed stamping lines

Overview

The AutoSetPAC is an optional module for the SmartPAC PRO, available as 2‑channel or 4‑channel units.  It acts as a load or tonnage monitor that works seamlessly with the SmartPAC PRO—enabling dynamic, automated control over press operation

Features

• Provides advanced, yet easy-to-use monitoring.
• 2 or 4-input systems
• Calculates high, low and repeatability setpoints automatically, based on standalone actual load, not press capacity.
• Protect dies by detecting excessive stroke-to-stroke variation (repeatability) in tonnage.
• Protect press from reverse "snap through" load. If reverse load is too high, it can damage the press.
• Improve setups by providing tonnage information to eliminate errors in shut-height adjustments.
• Tonnage History tracks highest and average load.
• The AutoSetPAC's tonnage data can be logged by ShopFloorConnect machine monitoring software.

Benefits

Adding AutoSetPAC to your SmartPAC PRO offers several key advantages:

• Automated Safety: Press stops automatically when tonnage exceeds safe limits.
• Improved Quality Control: Reduces bad strokes, protects dies, and catches process anomalies immediately.
• Operational Efficiency: Eliminates manual setup, speeds job changes, and reduces downtime.
• Predictive Maintenance: Monitors tonnage trends to catch wear before failures.
• Press Optimization: Ensures appropriate press and die pairing for every job.

Key Features & Functionality

• Automatic Setpoint Generation
  • Automatically calculates high tonnage limits based on actual measured load—not press capacity—eliminating manual setup and reducing errors.
• Repeatability & Overload Detection
  • Repeatability monitoring: Detects stroke‑to‑stroke variations beyond user-defined tolerance and stops the press to prevent cumulative damage.
  • Reverse (“snap‑through”) load display: Shows reverse loading conditions that may harm the press—often limited to 10% of forward capacity.
• Intuitive User Controls
  • Settings include three simple adjustments: sample period, percent high tolerance, and percent repeatability tolerance.Wintriss+4Wintriss+4ManualsLib+4
  • A front-panel switch lets you toggle between load modes (e.g., setpoint, repeatability) and view reverse load when needed.Wintriss+7www.slideshare.net+7Production Resources Inc.+7
• Visual Indicators and Fault Feedback
  • Dual-channel LED displays show real-time load and setpoint values for each strain link.
  • When faults occur—such as high load or repeatability breaches—the respective display flashes, and appropriate error messages appear (e.g., “HI” or “rEP”).

Overview

The AutoSet 1504+ is a high-performance, 4-channel press tonnage monitor from Wintriss’ AutoSet series.  It offers advanced safeguards for stamping operations by automatically setting thresholds, detecting anomalies,  and providing real-time feedback to prevent tooling and press damage.

Key Features & Functionality

• Automatic Setpoint Generation
  • Automatically calculates high tonnage limits based on actual measured load—not press capacity—eliminating manual setup and reducing errors.
• Repeatability & Overload Detection
  • Repeatability monitoring: Detects stroke‑to‑stroke variations beyond user-defined tolerance and stops the press to prevent cumulative damage.
  • Reverse (“snap‑through”) load display: Shows reverse loading conditions that may harm the press—often limited to 10% of forward capacity.
• Intuitive User Controls
  • Settings include three simple adjustments: sample period, percent high tolerance, and percent repeatability tolerance.
  • A front-panel switch lets you toggle between load modes (e.g., setpoint, repeatability) and view reverse load when needed.
• Visual Indicators and Fault Feedback
  • Dual-channel LED displays show real-time load and setpoint values for each strain link. When faults occur—such as high load or repeatability breaches—the respective display flashes, and appropriate error messages appear (e.g., “HI” or “rEP”).

Core Features & How It Works

• Four-Strain-Link Monitoring: Measures load at four distinct points on the press (commonly referred to as four "strain links"), giving a complete picture of loading conditions.
• Automatic Setpoint Calculation: Rather than relying on press ratings, the AutoSet 1504+ samples a defined number of strokes to determine the maximum load. It then sets high-load thresholds based on that sample plus a user-defined tolerance percentage.
• Built‑in Repeatability Monitoring: Recognizes stroke-to-stroke variations and stops the press if the variation exceeds the selected tolerance. This helps immediately flag tooling issues such as misfeeds or material inconsistencies.
• Reverse (“Snap‑Through”) Load Display: Presses can experience reverse loading when a punch breaks through the material. AutoSet 1504+ lets operators view reverse load values on-demand, labeled clearly “rEV,” helping prevent structural damage from snap-through.

Designed to deliver smooth, precise curves in constrained footprints

Overview

The C³ Compact Curve Conveyor (also styled “C3”) is Dorner’s innovative solution for guiding products smoothly through curves—without requiring long straight infeed or outfeed sections. Its patented side‑drive system and low‑profile frame enable tight routing in constrained layouts while maintaining consistent product positioning throughout the turn.

Built on Dorner’s signature low‑profile architecture, the C3 introduces a precision‑engineered drive system that supports delicate materials with minimal jostling. Small pulleys allow for smooth transfers of items as small as 2″, and unlike traditional 90° transfers, the C3 maintains the leading edge through the curve—ensuring accurate alignment for downstream processes. This streamlined design eliminates the need for buffer conveyors typically required in modular belt curves.

The C3 is also Dorner’s first curve platform compatible with both industrial belted conveyors and the AquaGard LP sanitary series. Featuring a stainless steel bedplate and FDA‑approved plastic components and belts, it’s BISCC‑certified for baked goods, confectionery, and packaged food applications.

Unlike traditional modular belt curves, the C³ delivers:

• Flat fabric belt motion (reduced product damage risk)
• Consistent leading edge alignment through the turn for precise downstream positioning
• Smaller footprint due to eliminating long straight buffers before/after the curve
• It’s compatible with other Dorner belted platforms and the AquaGard LP sanitary line, enabling modular system integration.

Benefits & Features

• Low profile and compact frame — ideal for fitting turns in tight or constrained layouts
• Patented side-drive sprocket system — operates with minimal belt tension, reducing wear and extending belt life
• Smooth curves for delicate products — supports products as small as 2 in (~50 mm) with consistent transfer behavior
• Stainless steel bedplate & FDA-approved materials — suitable for food, confectionery, baked goods, and packaged items
• Cross-compatibility — spare parts, belts, and accessories are designed to integrate with Dorner’s other belted conveyor lines
• Minimal straight infeed / outfeed requirement — the curve itself handles much of the product guidance, cutting down system footprint
• Flexible motor mounting options — motor can be mounted above or below the belt, with 90° shaft or parallel gearbox configurations
• Multiple belt options — FDA-approved white high friction, antimicrobial blue high friction, and antimicrobial blue low friction belts
• Adjustable or high side guiding — to suit varied part profiles
• Support / stand options — table top feet or fully adjustable stands available

Dorner C³ Compact Curve Conveyor Specifications

C³ Curved Belt Conveyor Product Matrix

Applications & use Cases

• Routing delicate products (e.g. baked goods, confectionery) through curves with minimal jostling
• Food, beverage, and packaged goods in tight layouts
• Cosmetics, personal care, and small part handling in constrained spaces
• E-commerce / logistics systems where smooth directional changes are required
• Integration in automation systems where eliminating long infeed / outfeed straight sections reduces footprint

Accessories & Options

• End Drive, Fixtured Pallet Mount, Cleated Belt models available Dorner Conveyors
• Belting / belt options & adjunct inserts (cleats, M5 inserts) Dorner Conveyors
• Profiles / guiding rails & brackets Dorner Conveyors
• Support stands & mounting hardware Dorner Conveyors
• Servo motor / drive packages, control modules Dorner Conveyors
• Mounting kits / bars for fixtures Dorner Conveyors
• Engineering drawings, service manuals, and literature Dorner Conveyors

Precision motion, indexing, and part placement for automated systems

Overview

The 3200 Precision Move conveyor is engineered for applications requiring exact, repeatable part positioning and high speeds. It integrates timing belt motion and servo/drive options to enable indexing, reversing, and variable speed control—all while supporting moderate-to-high loads. It’s ideal for robotic pick-and-place, automated assembly, part inspection, and machine integration.

3200 Precision Move Conveyors are especially suited for:

• Precision part movement and indexing
• Automated / manual assembly lines
• Machine integration and infeed/outfeed
• Robotic pick & place tasks
• Positioning operations requiring high repeatability
• Small-to-medium part handling under motion control

Benefits & Features

• High-load urethane timing belt with Kevlar cords, delivering positive drive (no slip) and excellent tracking under side loads.
• Belt widths are all single-belt designs across sizes—no dual-belt splits, which simplifies mounting and accessory alignment.
• Precision indexing capable: rated up to 100 indexes per minute.
• Integrated servo motor mount package with indexing repeatability of ±0.02” (≈ ±0.5 mm).
• Built-in control switches enable variable speed, reversing, and indexing capabilities directly on the conveyor.
• Universal T-slots in the frame support accessory mounting without custom drilling or fixtures.
• Optional cleats can be added to create pockets for controlled part handling.
• Three pallet fixture mounting options (bars) allow custom part fixturing.
• Sealed ball bearings for low maintenance operation.

Dorner Series 32000 Precision Move COnveyor Specifications

Applications & use Cases

• High-precision part indexing for assembly systems
• Robotic pick & place / vision-guided systems
• Machine infeed / outfeed with position control
• Automated inspection or testing modules requiring repeatable motion
• Part feeding into critical alignment or processing stations
• Integration where belt reversal or variable speed transitions are necessary

Accessories & Options

• End Drive, Fixtured Pallet Mount, Cleated Belt models available Dorner Conveyors
• Belting / belt options & adjunct inserts (cleats, M5 inserts) Dorner Conveyors
• Profiles / guiding rails & brackets Dorner Conveyors
• Support stands & mounting hardware Dorner Conveyors
• Servo motor / drive packages, control modules Dorner Conveyors
• Mounting kits / bars for fixtures Dorner Conveyors
• Engineering drawings, service manuals, and literature Dorner Conveyors

Designed for high throughput logistics, e-commerce, and material handling in tight layouts

Overview

The DCMove Belted Conveyor is a robust, cost-competitive conveyor built for heavy duty package flow, distribution, and material handling systems. It features a painted steel frame, internally mounted drive options to reduce footprint, and flush side frames to maximize usable belt width. Its design suits high-volume logistics, packaging, and warehouse applications.

DCMove Belted Conveyors are ideal for:

• Distribution center product sortation & package handling
• Packaging & palletizing operations
• Material handling / general conveyance
• Automated & manual assembly / packaging lines
• Applications with limited space (flush sides, internal drive)
• High throughput systems requiring durability

Benefits & Features

• Painted steel construction offers strength, cost efficiency, and durability for handling heavier loads in industrial settings Dorner Conveyors+1
• Flush side frame design—all bearings and components are internal, minimizing protrusions and allowing tighter layouts Dorner Conveyors+2Dorner Conveyors+2
• V-guide belt tracking combined with rack & pinion belt tensioning gives stable tracking even under side loads Dorner Conveyors+2Columbus McKinnon Media Portal+2
• Internal drive motor options (motor mounted in tails) reduce footprint and allow mounting in constrained areas Dorner Conveyors+2Dorner Conveyors+2
• Sealed-for-life internal bearings for low maintenance Dorner Conveyors+2Dorner Conveyors+2
• Flat or cleated belt options for variable handling needs Dorner Conveyors+1
• Optional 32 mm (1.25 in) nose bar at idler end for improved small package transfers

Dorner DCMove Belted COnveyor Specifications

Applications & Use Cases

• High throughput distribution and fulfillment centers
• Package sorting and routing modules
• Palletizing / de-palletizing lines
• Printer, labeler, scanner integration
• Packaging and inspection stations
• Conveyance in compact layouts (flush side, internal drive)
• Mixed product / variable size handling

Accessories & Options

• Support stands (fixed height, short stands, outriggers) Dorner Conveyors+2Dorner Conveyors+2
• Brackets & mounting kits (tabletop brackets, photo-eye brackets) Dorner Conveyors
• Belting (flat, cleated, specialty belts) and splicing options (finger splice, plastic / metal clipper) Dorner Conveyors+2Columbus McKinnon Media Portal+2
• Nose bar tail option (32 mm) for precise small package transfer Dorner Conveyors+2Columbus McKinnon Media Portal+2
• Gearmotor mounting packages and motors (end drive, center drive, iDrive) Dorner Conveyors+2Columbus McKinnon Media Portal+2
• Drive shaft position / auxiliary shafts for accessory mounting Dorner Conveyors

OVerview

Pascal’s Die-Lifter and Die-Roller systems are engineered to simplify the loading, unloading, and positioning of dies in press environments. Whether you’re handling very heavy dies or smaller/mid-sized tooling, these devices reduce physical strain, improve safety, and speed up changeover processes. No more struggling with manual lifting or relying exclusively on cranes for die movement.

Key Features & Benefits

Hydraulic Die-Lifter (DLF Series)

Heavy dies are lifted using powerful hydraulic cylinders. Once lifted, the die can be moved with minimal force across rollers. Ideal for large dies up to 80 mm width and very high loads.

Spring-Lifting Die Roller (DRA Series)

• For smaller to mid-sized dies, the spring-lifted rollers offer a simple, economical solution.
• No power source required—just fit into the existing T-slot, clamp die down, and the springs do the work.

Fits Standard Slots

• Narrow profiles designed to fit most existing T-slots.
• This makes retrofitting easier and reduces the need for major press modifications.

Various Widths & Load Capacities

• Multiple model sizes (e.g. DLF28, DLF50, DLF80) cover different widths, strokes, and maximum loads to match your die size, press bed configuration, and lift/transport requirements.

Durability & Low Maintenance

• Hydraulic lifter models handle high loads, shocks, and offer robust load capacities.
• Spring roller units have fewer moving parts, no hydraulics or external power, which keeps maintenance simpler and downtime lower.

Typical Technical Data (DLF Series Examples)

Applications & Use Cases

• High-volume stamping operations where fast, repeated die changeovers are needed.
• Heavy dies that are challenging to slide manually—hydraulic lifters make movement smoother and safer.
• Mid-sized tooling where adding heavy lifters isn’t cost-effective; spring-rollers offer a lighter, simpler solution.
• Retrofitting existing presses: since the rollers and lifters are designed to fit standard T-slots, many presses can be upgraded without major modifications.

Things to Consider When Choosing

• Die weight and size — to pick the right width, number of rollers, and whether hydraulic is required.
• Available slot dimensions — width, depth, and whether a U-cut or specific bolster features affect fit.
• Lifting stroke and required clearance under the die to engage rollers.
• Whether a power source (hydraulic) is acceptable or if a non-powered, simpler spring design is preferred.
• Operating environment: temperature, exposure to press coolant, chips/dust, etc., which may affect durability.

Why Choose Pascal’s Die Lifters & Rollers

• Proven engineering with a wide span of models to fit different die weights and press configurations.
• Solutions for both heavy-duty and economical needs.
• Lower risk of injury and damage by reducing manual lifting.
• Many years of field use under harsh conditions.
• Options that are relatively simple to install and maintain.

Ordering & Spec Checklist

To help us get you the right die lifter or roller solution, please provide:

1. Die weight and dimensions
2. Press bolster & T-slot size / depth
3. Required lifting height or stroke
4. Whether you want hydraulic lifter or spring-roller (or both)
5. Operating conditions (heat, chips, coolant, etc.)

Contact us for quotes, lead times, and fitting details.

Engineered for efficiency. Built for your dies.

What Are Single Station Die Carts?

Green Valley Single Station Die Carts are custom die/mold carts designed to handle one die per station. Their primary purpose is safe, efficient transportation and changeover of dies at the side of your stamping press.

These carts are ideal when you only need to stage one die at a time — perfect for operations with smaller changeover needs, limited space, or where prestaging isn’t required.

Key Features & Benefits

• Custom Made to Fit Your Dies – Each cart is built to your specific die dimensions and weight requirements, so you get a precise fit, safer handling, and better stability.
• Capacity & Build – Designed to safely carry heavy dies. Green Valley’s single station carts can handle thousands of pounds, depending on your requirement.
• Safe Die Transport & Changeover – Helps reduce time and risk when moving dies to and from presses. Enhances safety by minimizing manual lifting and handling.
• Flexible Mobility Options – Can be free-ranging, powered (walk-behind), or configured with assist-features (lift/push-pull, mast lift, etc.), depending on what your operation needs.

Ideal Use Cases

• Press shops or stamping operations where dies are changed one at a time
• Situations where space is limited and dual-station carts would be unnecessary or overkill
• Operations trying to streamline safety and reduce die handling time

Why Choose Green Valley’s Version?

• Built to your specs, not “one size fits all”
• Designed for durability — engineered to withstand demanding shop floor conditions
• Offers professional options for powered or non-powered, mobility, height matching, etc.

Quick Summary

If you're in need of a robust, efficient solution for transporting and changing a single die, Green Valley’s Single Station Die Cart offers a custom-built, safe, and high-capacity option. Perfect when you want something tailored, simple, and effective.

Extend, align, and simplify your die handling with custom-bolster extensions from Green Valley.

What Are Bolster Extensions?

Bolster extensions are tailor-made platforms or brackets that attach to your press to support, align, and bridge the gap between the bolster (press bed) and your die cart, rail system, or shuttle. They make die transfers smoother, safer, and more efficient. greenvalleyinc.com

Key Features & Benefits

Custom Designed for Your Application

• Each bolster extension is built to match your specific press, die sizes, capacity, and layout needs. You’ll get the proper length, mounting style, and capacity so everything works together.
• All bolster models in the product gallery can be designed and manufactured to handle increased or decreased capacity from what is shown

Bridging and Alignment

• They help align your dies before they enter the press, reducing setup time and misalignment issues.

Low-Friction & Smooth Transfer

• Many models include gravity rollers or inline low-friction rollers on the top surface to ease manual die movement.
• Some styles have folding or pivot-over designs for convenience.

Different Mounting Styles

• Options include hanging (lift-off) extensions, fixed press-mounted versions, folding or pivot styles, depending on how you want them mounted and accessed.

High Capacity Options

• Bolster extensions are available in capacities from around 2,500 lbs to 30,000 lbs per pair (or more), depending on your needs.

Safety Features

• Includes features such as support legs, gravity die stops, and secure mounting brackets for safe operation.

Style Variants & Capacities

Here are some sample configurations you can expect (each pair = two matching extensions):

Why Choose Green Valley’s Bolster Extensions?

• They’re built to order — not generic. Your press, your dies, your layout. greenvalleyinc.com
• They reduce die change setup time and improve safety by ensuring alignment and reducing manual strain.
• Multiple styles and mounting options let you pick what works best for your plant: lift-off, press-mounted, folding, etc.
• Strong construction, with high load capacities and safety features included.

Quick Summary

If you need a dependable, custom platform to extend your bolster, bridge gaps, align dies, or improve transfer to and from your press, Green Valley Bolster Extensions offer the flexibility, strength, and safety features to match your application.

Organize your dies safely, reduce damage, and make better use of shop floor space with Green Valley’s customizable die storage racks.

What Are Die Storage Racks?

Green Valley die storage racks are engineered systems for storing dies (and molds) in a safe, organized, and space-efficient way. Whether it’s a single rack or a multi‐cell rack-storage setup, these are built to handle your dies’ size, weight, and layout constraints.

Key Features & Benefits

• Custom Built to Match Your Dies & Workflow
  • All racks can be configured in terms of number of cells, capacities per cell, dimensions, and layout to match your specific dies and storage needs.
• High Density & Efficient Floor Space Use
  • Systems are designed to maximize storage density—stacking, over/under configurations, etc.—so you can store more dies in less footprint.
• Safe & Durable Construction
  • Rugged structural steel frames, heavy-duty rollers or slide beds, die stop pins, stable anchoring, and options for flooring, all to reduce damage and increase safety.
• Ease of Access & Ergonomics
  • Many racks include rollers or high-capacity roller decks so moving dies in/out is easier. Cells are designed for safe access. This helps reduce strain and improves speed for die retrieval.
• Multiple Station Options
  • Racks are available in single-, two-, or three-station styles (i.e. number of cells per rack) to match how many dies you need ready concurrently.
• Scalable & Flexible Layouts
  • You can mix rack types (cells, shelves), capacities, roller vs. slide beds, and integrate with existing die transport systems like carts or shuttles.

Typical Use Cases

• Facilities needing to store dies when not in use and having fast access for single or multiple presses.
• Operations seeking to reduce damage from improper storage or handling.
• Plants with limited floor space that need storage systems that maximize vertical/horizontal use.
• Workshops where ergonomics matter—minimizing heavy lifting or awkward handling.

Why Choose Green Valley’s Rack sytems?

• Every rack is built to your specs—no generic “one size fits all.”
• All components (rollers, frames, decks) are heavy-duty, built for high wear and durability.
• Designed for efficient layout: less time moving dies around, quicker changeovers.
• Safety built-in: die stops, anchoring provisions, stable access.

Quick Summary

Green Valley Die Storage Racks & Rack Systems are your go-to solution if you want:

• Custom die storage tailored to your dies’ dimensions & weights
• Optimum utilization of your floor space
• Safe, durable, and ergonomic rack systems
• Multiple station options to match how many dies you want staged or stored

Overview

The Pascal Die Clamp line offers powerful, rugged clamping solutions built for demanding production environments. Designed to deliver high clamping force, long service life, and ease of use, these clamps are ideal for stamping, die-casting, and injection-molding operations that require fast, accurate, and safe die changes.

Key Features

• High Clamping Force & Rigidity
  • Strong clamping action backed by robust frames; designed to withstand impact and heavy loads.
• Large Clamping Stroke
  • Generous stroke lengths to accommodate varying die heights; helps with faster changeovers and better fit.
• Durability in Harsh Conditions
  • Built to resist heat, vapor, splashes of release agents, and dust. Surface treatments, non-breathing cylinders, dust seals contribute to longevity.
• Safety & Automation Options
  • Models are available with sensors for die detection, backward end detection, and automatic sliding (auto-slide) features to reduce manual work and increase safety.
• Wide Range of Models / Types
  • Many series available including TXA, TXC (auto-slidable), TYA, TYC, Twist Clamp (TGC), Air-driven swing rod clamp (TNA), lever types, etc.
• Modular / Customizable
  • Optional auto-sliders, special configurations to match T-slot and die shoe dimensions, and custom spec clamps are available.

Product Line / Models

Here are some of the main Pascal clamp types, with highlights for when they may be the right fit:

• TXA Series – Hydraulic cylinder type; rugged, good for general-purpose clamping.
• TXC – TXA plus auto slide; automates the sliding of the clamp for faster setup.
• TYA / TYC – Lever-type clamps; TYC includes auto-slidable options.
• TGC (New Twist Clamp) – Twisting action clamp for specialty applications.
• TNA – Air-driven swing rod clamp.

Applications & Benefits

• Slash die change time: Auto-slide and sensor options reduce manual work and enable faster, safer die swaps.
• Reduce risk of safety incidents: With sensors for detection and interlocks, die clamps prevent misplacement and ensure the clamps are correctly engaged before operating.
• Improve uptime & lifespan: Durable designs and materials mean less maintenance, fewer failures under tough conditions.
• Greater flexibility: Across different die shapes, sizes, and press types (T-slot, U-cut, etc.), Pascal offers models to match.

Technical Specifications (Examples)

Here are sample specs from a few Pascal clamp models. Use these to guide your selection; for exact match, specify your die dimensions (die shoe height, T-slot size, etc.).

How to Choose the Right Pascal Clamp

1. Determine the required clamping force — based on die size, material, press tonnage, safety margins.
2. Measure your die shoe & T-slot dimensions — height, width, presence of U-cuts, etc.
3. Consider stroke requirements — how much clamp travel you’ll need, safety stroke included.
4. Specify safety / automation features — sensors, auto sliding, interlocks to reduce manual labor & risk.
5. Check environmental conditions — heat, vapor, splash, dust; these may call for options like non-breathing cylinders, surface treatments, dust seals.

Why Pascal Clamps Are Trusted

• Long track record: thousands of installations worldwide across stamping, die casting, injection molding.
• Built for harsh duty: designed to endure heat, release agents, frequent changeover demands.
• Safety built in: sensors & interlocks ensure clamp engagement before operation.

Contact & Ordering

Need help picking the right model or getting a quote? Provide these details:

• Press type / tonnage
• Die shoe & T-slot dimensions
• Desired clamping force & stroke
• Required safety / sensor features
• Operating environment (temperature, splash, dust, etc.)
• Contact PRI to discuss specs, lead times, and installation support.