Wintriss Controls SmartPAC PRO Press Automation Controller replaces the SmartPAC2 and offers many new and improved features. The SmartPAC PRO features a large color touchscreen, advanced communications, superior graphics and numerous performance enhancements. SmartPAC PRO is compatible with all previous “PAC” modules such as DiProPac, AutoSetPAC, ProCamPAC, etc. SmartPAC PRO will allow transfer of existing tool number setups!
The large, vibrant touch-screen enables efficient navigation and allows more information to be displayed.
Advanced Job Storage – SmartPAC PRO‘s searchable Tool Manager can store an unlimited number of tool programs to accommodate even the busiest shops.
Job Sharing Capabilities – Once a job setup is programmed in one SmartPAC PRO, it can be shared with all other networked SmartPAC PROs!
The new Tool Summary Screen enables you to view the entire contents of each programmed setup on a single screen, provides a place for users to place notes for the job, and can be exported to a USB disk as comma-separated values.
Users can create custom home screen dashboards to display the information they use most often. These dashboards can be named and saved in the favorites menu, and quickly recalled any time.
Wintriss SmartPAC PRO
Easy-to-access front panel external USB port for backing up tool number memory, capturing screen shots, attaching a bar code scanner, keyboard, mouse, or other USB devices.
The new Options Manager allows users to add, enable, or disable firmware options without having to upgrade the SmartPAC PRO firmware. Simply enter an activation code, and the option will be initialized.
Enhanced Automation Integration – If you use Wonderware® to create HMIs for your ancillary automation, the SmartPAC PRO‘s Wonderware integration option enables the SmartPAC PRO to be the last screen you’ll ever need to put on your press.
Versatile Installation Options – The main screen/HMI can be separated from the rest of the SmartPAC PRO system, simplifying installation and wiring. The only connection required between the HMI and the main SmartPAC PRO controller and I/O is a single USB cable. Wintriss also offers an optional pendant enclosure and pendant arm for added mounting versatility.
CORE FEATURES AND CAPABILITIES
Run your SmartPAC PRO from your desktop PC or tablet with optional Remote Access.
Messaging send messages via email to other networked SmartPAC PROs, Wintriss Tech Support, or any mobile device.
Built-in backup and restore capability. You can save a copy of SmartPAC PRO ‘s setup memory and initialization settings on your network, and restore it when needed.
Easier Firmware Upgrades – No chips to change when you add new features. SmartPAC PRO firmware can be upgraded through the built-in USB port.
Built-in brake monitor tracks press stopping performance in both milliseconds and degrees of rotation, the latter being extremely helpful in determining the critical angle for die protection.
Enhanced Error/Event Log time stamped detailed information for 300 most recent errors/events.
Enhanced Diagnostics status of inputs, resolver and more
Easy to upgrade from SmartPAC 2! The SmartPAC PRO is only 1″ wider and 1″ taller than the SmartPAC 2. All of your existing optional PAC modules, resolver, DSI, cam outputs, and SFI connections go directly into SmartPAC PRO! In addition, all of your existing tool number setups can be transferred to the SmartPAC PRO.
The Info Center option allows SmartPAC PRO to display video, setup sheets, PDFs, drawings, photographs, and other information right at the press.
COMPATIBLE WITH ALL SMARTPAC MODULES AND FIRMWARE OPTION
DiProPAC 8, 16, or 32 sensor die protection module.
ProPAC 8, 16, or 32 sensor in-die dimension measurement, process monitoring, and die protection module.
WPC 2000 – solid-state, dual microprocessor based clutch/brake control system for part revolution mechanical power presses, and the Option 2 Expansion Module for additional capabilities when the SmartPAC PRO is integrated with the WPC 2000.
RamPAC automates setup of shut height, counterbalance pressure and die-cushion pressure during each tool/die changeover.
PM Monitor tracks up to 64 maintenance items and alerts you when each is due.
Multilingual Menus (English, Chinese, Spanish, Portuguese, German, Polish) run mode for Status and Adjust menus.
Custom Consoles and Panels combine any and all press controls, motor/starter options, touch-control buttons, etc., in a compact, fully integrated workstation.
Wintriss ShopFloorConnect® Production Monitoring Software automates the on-line collection of operating data from virtually every machine in your plant.
The AutoSet 1500+ is a two‑channel load (tonnage) monitor designed for press safety and operational efficiency. It builds on the standard AutoSet 1500 by introducing advanced monitoring capabilities for more precise and protective press control.
2-input tonnage monitoring
Calculates set-points automatically, based on actual load, not press capacity
AutoSet "Plus" models protect dies by detecting excessive stroke-to-stroke variation in tonnage
The "Plus" models also enable you to view reverse "snap-through" load. If reverse load is too high, it can damage the press.
Improves setups by providing tonnage information to eliminate errors in shut-height adjustments
Displays actual tonnages and setpoints for all four corners (both sides for 1500) of the press via large digital indicators
Provide output for your chart recorder to monitor tool wear and press conditions with load signature
Key Features & Functionality
Automatic Setpoint Generation: Automatically calculates high tonnage limits based on actual measured load—not press capacity—eliminating manual setup and reducing errors.
Repeatability & Overload Detection:
Repeatability monitoring: Detects stroke‑to‑stroke variations beyond user-defined tolerance and stops the press to prevent cumulative damage.
Reverse (“snap‑through”) load display: Shows reverse loading conditions that may harm the press—often limited to 10% of forward capacity.
Intuitive User Controls:
Settings include three simple adjustments: sample period, percent high tolerance, and percent repeatability tolerance.
A front-panel switch lets you toggle between load modes (e.g., setpoint, repeatability) and view reverse load when needed.Wintriss+7www.slideshare.net+7Production Resources Inc.+7
Visual Indicators and Fault Feedback:
Dual-channel LED displays show real-time load and setpoint values for each strain link.
When faults occur—such as high load or repeatability breaches—the respective display flashes, and appropriate error messages appear (e.g., “HI” or “rEP”).
If you have questions or would like assistance selecting the right equipment for your application, please use our RFQ form (also linked above) or call us at 1‑800‑863‑3164.
Specialty Stock Reels for High‑Speed, High‑Volume Coil Payout
Rapid-Air Pallet Master Decoilers provide precision coil payout directly from shipping pallets, reducing material handling and improving safety. Designed for high‑speed, high‑volume operations, these pallet reels support loads up to 10,000 lb and are ideal for delicate or difficult-to-handle materials.
These units can be paired with Rapid-Air straighteners or Rapid-Roll power feeds to create compact, efficient coil‑handling systems for stock widths up to 6" (152 mm).
Key Features
Leave coils on shipping pallets to reduce handling and prevent damage
Smooth, dependable payout with direct‑drive operation
Supports up to 10,000 lb (4545 kg) coil loads
Improves operator safety by minimizing coil movement
Compatible with Rapid-Air straighteners and Rapid-Roll power units
Space‑saving configurations for tight production environments
Optional accessories expand capability and control
Available Models
RapidAir Pallet Decoilers are available as pivot arm or horizontal arm designs.
Models and Technical Specifications
All pallet decoiler models feature:
Max Material Thickness: .050” (1.27mm)
Max Coil Height: 30" (762mm)
Powered Real Max Speed: 20 rpm
Specifications per model:
Model
Standard Pallet Reel Arm Type
Max Coil Weight
Max Coil OD
Max Material Width
AC Input Power Required
PMD35
Pivot Arm
3,500 lbs (1591kg)
36” (914mm)
4” (101mm)
3/4hp, 115vac, 1ph
PMD50
Pivot Arm
5,000 lbs (2272kg)
50” (1270mm)
6” (152mm)
1hp, 115vac, 1ph
PMD100
Pivot Arm
10,000 lbs (4545kg)
50” (1270mm)
6” (152mm)
2hp, 230vac, 1ph
PMDH35
Horizontal Arm
3,500 lbs (1591kg)
36” (914mm)
4” (101mm)
3/4hp, 115vac, 1ph
PMDH50
Horizontal Arm
5,000 lbs (2272kg)
50” (1270mm)
6” (152mm)
1hp, 115vac, 1ph
1. Pivot Arm Models
With or without integrated straightener
Center turntable support with pivoting sensing arm
Max capacities: 3,500–10,000 lb (1591–4545 kg)
Provides versatile material payout and loop sensing
Optional modular Rapid-Air straightener
Optional guide rollers
Pivot Arm Model Dimensions
Pivot Arm decoiler dimensions diagram
Pivot Arm Model
A
B
C
D
E
PMD35
37” (939mm)
14.5” (368mm)
63.5” (1612mm)
66” (1676mm)
44” (1117mm)
PMD50
51” (1295mm)
17.5” (444mm)
71” (1803mm)
66” (1676mm)
44” (1117mm)
PMD100
51” (1295mm)
19.5” (495mm)
71” (1803mm)
66” (1676mm)
58” (1473mm)
2. Horizontal Arm Models
Model Example: PMDH35 + SBX4
With or without integrated straightener
Low‑cost solution with turntable edge support
Horizontal sensing arm for smooth payout
Max capacities: 3,500–5,000 lb (1591–2272 kg)
Free‑motion guide roll automatically finds optimal guiding position
Optional modular Rapid-Air straightener
Optional guide rollers
Horizontal Arm Model Dimensions
Horizontal Arm decoiler dimensions diagram
Horizontal Arm Models
A
B
C Min.
C Max.
D Min.
D Max.
E Min.
E Max.
PMDH35
42” (1066mm)
20” (508mm)
61” (1549mm)
68” (1727mm)
52” (1320mm)
77” (1955mm)
31” (787mm)
38” (965mm)
PMDH50
51” (1295mm)
20” (508mm)
71” (1803mm)
78” (1981mm)
52” (1320mm)
77” (1955mm)
37” (939mm)
44” (1117mm)
Options & Accessories
Taut‑stock detection
Electronic high‑speed braking package
Remote jog for setup convenience
Outside‑diameter keeper to minimize clockspring
Modular straightener integration
Guide roller packages
Ideal Applications
High‑speed press feeding
Delicate or surface‑sensitive materials
Small‑width coil processing (up to 6")
Operations seeking reduced coil handling and improved safety
Heavy‑Duty Coil Handling for Thick‑Gauge Stamping Applications
PRI offers a full range of Colt Automation cradle‑style coil straighteners engineered for reliable performance in demanding blanking and heavy‑gauge stamping environments. These systems combine rugged coil support with synchronized straightening rolls to deliver smooth, consistent material flow into your press line.
Cradle straighteners are ideal for applications where coil loading efficiency, reduced downtime, and stable material control are essential.
System Overview
Colt cradle straighteners are designed for seamless coil loading and continuous production. When paired with optional coil storage ramps or buggies, operators can stage the next coil while the line is running—minimizing changeover time and maximizing throughput.
Each unit features:
Self‑centering, adjustable side plates for secure coil containment
Synchronized cradle rolls and straightener rolls for smooth material payout
Optional hydraulic hold‑down arms for safe, controlled threading
Optional coil storage racks or extended‑travel buggies for high‑volume operations
These systems are best suited for material thicker than 0.070", where stability and controlled uncoiling are critical.
Why Choose a Cradle Straightener?
Excellent stability for heavy or wide coils
Reduced risk of coil clock‑springing
Faster coil loading compared to mandrel‑style uncoilers
Ideal for thick‑gauge materials and high‑tonnage blanking
Compatible with a wide range of press feed systems
Technical Specifications
Minimum Coil Width: 12" (300 mm)
Maximum Coil Width: 60" (1525 mm)
Minimum Coil Weight: 6,000 lbs (2720 kg)
Maximum Coil Weight: 50,000 lbs (22,680 kg)
Typical Configurations
Medium‑Duty Cradle Straightener
10,000–20,000 lb coil capacity
Widths up to 24"
Optional hold‑down arm for threading
Heavy‑Duty Cradle Straightener
Up to 40,000–50,000 lb coil capacity
Widths up to 60"
Available with extended‑travel coil buggies and storage ramps
Ideal for heavy blanking lines and thick‑gauge materials
Combination Cradle / Straightener / Feeder Systems
Integrated systems may include:
Coil storage buggy
Cradle with hydraulic hold‑down
Dekinker
Threading table
9‑roll feeder/straightener combination
These turnkey lines reduce floor space requirements and streamline coil handling from loading to press feed.
High‑Precision Coil/Stock Straightening for Modern Servo Feed Lines
Waddington Powered Straighteners are engineered to meet the demands of today’s high‑speed, servo‑driven press feed systems. Designed for accuracy, repeatability, and ease of setup, these straighteners deliver consistently flat material to your feeder — even when running challenging coils or switching between top‑ and bottom‑payoff orientations.
Key Performance Advantages
Fast, repeatable setup using dual hand‑wheel adjustments at both entry and exit.
Dial‑indicator referencing ensures precise roll settings without trial‑and‑error adjustments.
21‑roll straightening system eliminates coil‑set variation from start to end of the coil.
Gentle, progressive straightening thanks to a large number of small‑diameter rolls.
Unified upper roll bed simplifies adjustment and improves operator control.
Backed‑up straightening rolls minimize deflection, allowing aggressive material correction without distorting width or length.
Why Choose Waddington Straighteners
Compared to 5‑, 7‑, 11‑, or 17‑roll machines, Waddington’s 21‑roll design delivers flatter material at higher speeds with less operator intervention. The result is improved feed accuracy, reduced scrap, and smoother press operation — especially in demanding, high‑speed applications.
MPI Beltless Magnetic Conveyors
MPI’s Beltless Magnetic Conveyors (BLM) deliver dependable, positive control of ferrous materials in metalworking and industrial applications. Engineered for durability and uptime, the BLM series is available in multiple models and configurations to handle metal stampings, turnings, chips, fasteners, and scrap with consistent efficiency. With customizable layouts—including dogleg, extended‑discharge, horizontal, and incline designs—and optional feeders, hoppers, and other system components, these conveyors can be tailored into a complete material handling solution.
For applications requiring magnetic control on high‑speed horizontal or inclined‑to‑vertical paths, MPI’s Magnetic Belt Conveyors provide secure transport of ferrous parts across fabric, table‑top, and stainless‑steel mesh belting. Both conveyor families offer extensive design options and seamless integration with ancillary equipment, ensuring reliable performance in demanding production environments.
Impact-Resistant Slider Bed
MPI’s Beltless Magnetic Conveyor is engineered for reliable, low‑maintenance handling of sharp, oily, hot, or abrasive ferrous materials—without the drawbacks of traditional conveyor belts. A series of high‑strength magnets mounted to a moving chain assembly glide beneath a smooth stainless‑steel slider bed, delivering consistent material movement while eliminating belt wear, tracking issues, and frequent maintenance.
Designed for demanding metalworking applications, the BLM series efficiently moves metal scrap, turnings, chips, fasteners, and other ferrous parts. Multiple models and configuration options, including integrated feeders and hoppers, allow the system to be tailored for rugged, continuous operation.
Key performance features include a liquid‑tight sealed housing, an internal self‑adjusting chain tensioning system, and a heavy‑duty stainless‑steel slider bed that supports long service life with minimal upkeep. American‑made drive packages further enhance durability, uptime, and overall conveyor performance.
Configuration & Integration Options
Magnet Strength: Standard or high‑intensity rare‑earth options
Slider Bed Surface: Hardened stainless steel for increased wear resistance
Incline Styles: Horizontal, incline, Z‑style, or custom angles
Coolant Management: Optional coolant collection or drainage ports for machining environments
Custom Hoppers & Infeed Chutes: Streamlined loading for scrap, chips, and parts
Discharge Chutes & Drum Connections: Smooth integration with scrap bins, separators, or downstream equipment
Speed Control: Optional VFD for adjustable conveying speed
Safety Features: Protective covers and guards for operator safety and compliance
Fluid Handling Add‑Ons: Oil skimmers or coolant filtration integration to extend fluid life
System Integration: Compatible with part‑out systems, sorting lines, and automated workflows
Benefits of the Beltless Magnetic Conveyor From Magnetic Products, Inc
No External Belt to Maintain
Eliminates issues with belt wear, tracking, or slipping—ideal for oily or abrasive environments.
Fully Enclosed Magnetic Circuit
Sealed housing protects all moving parts from debris, coolant, and contaminants.
Ideal for Sharp or Hot Scrap
Handles materials that typically damage belts, including hot metal chips or jagged stampings.
Durable Stainless-Steel Slider Bed
Provides a smooth, wear-resistant surface for conveyed materials to glide over.
High Magnetic Holding Force
Powerful magnets reliably move ferrous materials—even up steep inclines.
Continuous Operation with Low Downtime
Chain-driven magnet assembly ensures dependable, 24/7 performance with minimal service needs.
Compact Footprint
Custom-fit configurations accommodate tight spaces or integrate into existing equipment layouts.
Reduced Operating Costs
Fewer components and no belts mean less frequent maintenance and longer service life.
MPI BLM Series: Models & Specifications
BLM conveyors are available in THREE (3) standard models:
Nose over – recommended for small scrap and compact designs
Continuous radius – recommended for smooth scrap transfer of long pieces
Infeed Length:
Minimum infeed length is 30″ to as long as required for customer application
Angle of Incline:
15°, 30°, 45°, 60°, 75°, 90°
Custom
Discharge Length: The minimum discharge length depends on the discharge design selected. The discharge lengths can be made as long as required for the application.
Minimum length for nose over-discharge design is body width, the shortest design available
Minimum length for horizontal discharge design is 22″
Minimum length for continuous radius discharge design depends on the angle of incline, at least 22″
Infeed Height: Floor installation is standard. This will result in the infeed height being the body depth specified by the series selected. Legs can be added for raised infeed heights.
Body depth (standard)
As specified for the application (legs added)
Discharge Height:
No standard – as specified for the application
Overall Length:
Calculated based on configured dimensions and options specified above
Slider Bed Width: Minimum widths are based on series selected. Standard widths are available in increments of 2″ from the minimum to a maximum of 24”. Overall body width of the conveyor is the slider bed width plus 4″.
600 series – minimum 6″
800 series – minimum 8″
1200 series – minimum 12″
Special – compact design where overall body width of the conveyor is the slider bed width plus 2″
Slider Bed Material:
Under 18″ wide – 12 gauge stainless (standard)
18″ wide and larger – 7 gauge stainless (standard)
7 gauge manganese impact plate for specified length
7 gauge manganese impact plate through infeed
7 gauge manganese impact plate whole length
16 gauge laminated rigidized material on top of standard slider bed to reduce part friction
7 gauge manganese impact plate dimpled to simulate rigidized material
Magnet Material: Standard magnets are ceramic and will work for most applications. Testing will determine if rare earth magnets are required to achieve required rate.
Ceramic (standard)
Ceramic with REN rare earth sweepers to break potential surges
High capacity REN rare earth with stainless steel body to reduce drag
Magnet Centers:Magnet centers are based on the maximum part length. For proper function of BLM the general rule is the centers will be 1.5 times the parts/scrap maximum length.
600 series – increments of 5″ centers
800 series – increments of 6″ centers
1200 series – increments of 8″ centers
Side Guides:
2″ tall, 90° from slider bed (standard)
Custom
Zero radius guides for thin conveyed material
Drive Package:
US Manufactured Baldor TEFC (standard)
Customer specified
Drive Package Location:
Offset drive (standard)
Underhead chain drive
Overhead chain drive
Motor Location (looking in direction of product travel):
Located on the same side as the drive package (standard)
Extended oil fill options available for submerged tank applications
Custom
Support Legs:
Fixed position (standard)
Adjustable position
Infeed Casters:
Not included (standard)
“V” wheel
5″ rigid
5″ rigid with brake
5″ swivel
5″ swivel locking with brake
Discharge Casters:
Not included (standard)
“V” wheel
5″ rigid
5″ rigid with brake
5″ swivel
5″ swivel locking with brake (recommended)
Controls:
Not included (standard)
Included as specified
Additional Custom Options Include:
Submerged tank design for filtration or heat treat applications
Integrated smoke cover for easy integration to an air extraction system for smoke/fume collection
Integrated hopper for even loading of parts to eliminate surge loading
Body inspection doors
Lanes for transferring different parts on the same conveyor or keeping parts and scrap separate
Coolant collection (or oil) discharge port on infeed
Liquid-tight side guides to contain oil
Manganese impact plate or slider bed to prevent wear on the conveyor surface, in cases of high-volume applications or abrasive parts manufacture
MPI Bletless magentic Conveyors in action
Pax's patented EGD (Elliptical Geared Drive) conveyor is an electrically driven, oscillating-type conveyor that utilizes a motorized, elliptical gear drive (EGD). Utilizing elliptical gears in a sealed oil bath provides an extremely reliable drive and a high conveying speed at lower RPMs.
The EGD conveyor is currently available in three sizes, rated based on the total tray weight, excluding the weight of the parts and scrap on the trays.
Features
Quick and Easy Tray Attachment
Tray brackets simply snap in place over the round portion of the crossbar without the use of tools. The machined, Acetal brackets bolt to the side of the conveyor tray can rotate on the crossbar if the tray needs to run on a slight angle.
Electrically Driven, Elliptical Geared Drive
The elliptical drive gears are bathed in oil inside of a sealed gearbox. This arrangement minimizes the reverse inertia effects that create issues for many other conveyor designs.
No Air Consumption
The EGD conveyor is electrically driven which means that it does not have the high operating costs and ongoing maintenance issues that are associated with many air-driven conveyors.
Specifications
Conveyor Model
EGD-50
EGD-125
EGD-250-48
EGD-250-72
Tray Weight Capacity
50 Lbs.
125 Lbs.
250 Lbs.
250 Lbs.
Part/Scrap Capacity
100 Lbs.
250 Lbs.
500 Lbs.
500 Lbs.
Cross Bar Lengths
1 ft. to 5 ft. In 6 in. Increments
2 ft. to 10 ft. In 6 in. Increments
4 ft. to 12 ft. In 6 in. Increments
6 ft. to 16 ft. In 6 in. Increments
Alternate Lengths and/or Alternate Cross Bar Designs Are Available. Contact Pax For Details.
Alternate Lengths and/or Alternate Cross Bar Designs Are Available. Contact Pax For Details.
Unit Dimensions
16.5 in. H x 6.7 in. W x 15.6 in. D
9.4 in. H x 20 in. W x 15 in. D
11.6 in. H x 49 in. W x 17.5 in. D
12 in. H x 72 in. W x 18 in. D
Note: Above Dimensions Do Not Include the Width of the Crossbar.
Note: Above Dimensions Do Not Include the Width of the Crossbar.
Unit Weight
50 Lbs.
95 Lbs.
440 Lbs.
700 Lbs.
Motor Size
1/6 HP Gear Motor
3/8 HP Gear Motor
3/4 HP Gear Motor
3/4 HP Gear Motor
Control Type
Push Button On/Off Switch
Externally Mounted Control is Utilized for On/Off
Externally Mounted Control is Utilized for On/Off
Drive Location
The bar is Driven in the Center, Between the Four, Widely Spaced, Linear Bearings to Maximize Bearings Life.
Each Set of Bearings is Directly Driven in Order To Further Resist Off-Center Loading and Increase Bearing Life.
Conveying Speed
Fixed Conveying Speed. Parts May Be Conveyed Up to 25 Feet Per Minute Depending On the Type of Part Being Conveyed and the Type and Cleanliness of the Tray.
Voltage Input
Standard Input Voltage is 120VAC, Single Phase, 60Hz, But Alternate Voltages Are Available.
PAX EGD-50
Designed for light-duty applications
EGD - 50 Specifications
Cross Bar Length: Standard Lengths are 1’-5’ in 6” increments (alternate lengths available) Max. Total Tray Weight: 50 pounds not including parts and scrap. Max. Part/Scrap Weight: 100 lbs (not including Trays)Dimensions of Drive Unit: 16.5″ High x 6.7″ Wide x 15.6″ Deep Weight of Drive Unit: 50 pounds (not including cross bar, options, or packaging) Control: Push button on/off switch Motor Type: 1/6 hp, Gear motor
Cross Bar Length: Standard Lengths are 2’-10’ in 6” increments (alternate lengths available) Max. Total Tray Weight: 125 pounds not including parts and scrap. Max. Part/Scrap Weight: 250 lbs (not including Trays)Dimensions of Drive Unit: 9.4″ High x 20″ Wide x 15″ Deep Weight of Drive Unit: 95 pounds (not including cross bar, options, or packaging) Control: Externally Mounted Control is Utilized for on/off Motor Type: 3/8 hp, Gear motor
Cross Bar Length: Standard Lengths are 4’-12’ in 6” increments (alternate lengths available) Max. Total Tray Weight: 250 pounds not including parts and scrap. Max. Part/Scrap Weight: 500 lbs (not including Trays)
Dimensions of Drive Unit: 11.6″ High x 49″ Wide x 17.5″ Deep Weight of Drive Unit: 440 pounds (not including cross bar, options, or packaging) Control: Externally Mounted Control is Utilized for on/off Motor Type: 3/4 hp, Gear motor
Heavy-Duty Conveyors for high load, high speed, and long run applications
Overview
The Dorner 3200 Series Conveyor is built for demanding industrial environments requiring high speeds, long runs, and precision part handling. With multiple platform options—including Belted, Modular Belt, Precision Move, and Intralox ARB™—the 3200 Series offers unmatched flexibility for packaging, assembly, and material routing. Its rugged frame, advanced belt tracking, and low-maintenance design make it ideal for continuous-duty operations.
Key Features
Heavy-Duty Performance: Supports high speeds and long conveyor runs with minimal maintenance.
Modular Platform Options: Choose from Belted, Modular Belt, Precision Move, or ARB™ configurations.
Industry-Leading V-Guiding: Ensures positive belt tracking under side loads and high-speed conditions.
Quick Belt Change Design: Modular and spliced belts reduce downtime during maintenance.
Rack & Pinion Belt Tensioning: Provides precise control and easy adjustments.
Sealed-for-Life Bearings: Reduce maintenance and extend operational life.
Flexibility and Performance
Multiple drive styles: Flat Belt End Drive, Cleated Belt End Drive, Center Drive, and iDrive® internal drive options
Wide range of widths and lengths for flexible layouts
Capable of handling high loads at high speeds in long conveyors
Can be configured with nose bars, Z-frame, and special belts to suit specific routing needs
Robust & Reliable Design
V-guided belt tracking to maintain belt stability under side loads
Rack & pinion belt tensioning for precise adjustment
Sealed for life bearings reduce maintenance downtime
Modular belts and spliced standard belts allow fast replacement and reduced downtime
Dorner 32000 Series Belted COnveyor Specifications
Conveyor Series
3200 Series
Belt Type / Options
Flat, cleated, sidewall, rib top belts; modular belt options available
Frame / Tracking
V-guided frame, universal T-slots for mounting accessories
Belt Widths Available
3.75 in (95 mm) up to 48 in (1,219 mm) (wider widths may be available)
Conveyor Lengths Available
From 30 in (762 mm) up to 99 ft (30,175 mm) (range depends on drive style)
Load Capacity
Up to 1,000 lbs (455 kg) for flat belt end drive versions;
Drive / Pulley Take-Up
E.g. center drive version: 6 in (152 mm) diameter drive pulley, 16 in (406 mm) of belt take up
Applications
High throughput production lines
Packaging and palletizing systems
Long distance part transfers
Accumulation or buffering in material handling
Automated assembly / integration
Incline or decline routing (Z frames)
Mainline conveying in manufacturing or distribution
Accessories
Nose bars, guide rails, sensors
Stand / support systems and mounting packages
Cleated belts, sidewall belts, rib top belts
Gearmotor packages and drive options
Accessories compatible with T-slot frame
Engineering drawings, detailed manuals, service parts
CAD Configurator via D-Tools
Robust, Lightweight Conveying for AGV, AMR & Material Handling Applications
Overview
The Dorner 2700 Series Medium Duty Conveyor is designed for medium-load conveyance in eCommerce, logistics, and industrial automation. With increased weight capacity, wider belt options, and precision belt tracking, it’s ideal for AGV/AMR integration and compact installations. Its lightweight aluminum frame supports heavier payloads without compromising mobility or footprint.
Key Features
Increased Weight Rating: Handles loads up to 150 lbs (68 kg) for medium-duty applications.
Expanded Belt Widths: Available from 8″ to 36″ in 2″ increments for broader product handling.
Precision Belt Tracking: V-guided belt with cam tracking options eliminates sway—even under side loads.
Integrated iDrive Motor: 24V DC gearmotor housed inside the conveyor for clean sides and maximum belt coverage.
Lightweight Aluminum Frame: Optimized for AGV/AMR mounting while maintaining strength and stability.
Low Profile Mounting: Fits into tight spaces with minimal clearance requirements.
Dorner Series 2700 COnveyor Specifications
Conveyor Series
2700 Series
Belt Type
Flat Belt
Available Drive Configurations
Flat Belt End Drive, Cleated Belt End Drive, Center Drive, iDrive and Gravity Roller models; Optional common drive also avaialble
Widths Available
8″ (203 mm) – 36″ (914 mm) in 2″ increments
Lengths Available
20″ (508 mm) – 24′ (7,315 mm)
Load Capacity
Up to 150 lbs (68 kg)
Speed Range
Up to 400 ft/min (122 m/min)
Drive Shaft
15 mm integral drive shaft, with topional auxiliary shaft locations
Drive / Pulley Diameter
2.4″ (60 mm)
Driver / Idler Pulley Belt Wrap
~7.4″ (189 mm) of belt per revolution
Frame / Bedplate
V-groove bedplate, guided belt underside loads
Alternative Tracking Option
Cam tracking on non V-guided versions
Motor Type
Continuous Duty 24V DC gearmotor
Certifications
CE Models Available
Accessories
Belting Profiles Support Stands Gearmotors Drive Mounting Packages Adjustable Guiding Systems
Applications
Medium Load Transfers
AGV/AMR Mounted Conveyors
Precision Part Movement
Material Handling & Logistics
Package Infeed/Outfeed
Manual & Automated Assembly
Accessories
Belting Profiles
Support Stands & Mounting Packages
Gearmotors
Drive Options
Manuals & Literature
Compact, Durable, and Versatile Conveying for Industrial Applications
Overview
The Dorner 2200 Series Belted Conveyor is engineered for precision part movement, small part transfers, and high-speed infeed/outfeed applications. Its compact frame, industry-leading drive design, and versatile configuration options make it ideal for automation, assembly, and packaging environments.
Key Features
Compact Drive System: The industry's most space-saving drive reduces integration time and footprint.
Durable Frame Design: Single-piece construction with hard anodized coating enhances strength and longevity.
Expanded Belt Options: Multiple standard and specialty belts available for tailored performance.
Universal T-Slot: Simplifies accessory and guiding attachment using industry-standard hardware.
Optional Nose Bar Transfer Tail: Enables safe part transfers at speeds up to 61 m/min.
Tool-less Adjustable Guiding: Modern clamp method for quick, secure adjustments.
Product Improvements
Stronger frame with new widths (12″ and under)
Updated drive/idler tails for easier belt installation
New 5/8″ high-speed nosebar (up to 200 fpm)
Enhanced guiding accessories and clamp design
Dorner Series 2200 COnveyor Specifications
Conveyor Series
2200 Series
Belt Type
Flat Belt
Available Drive Configurations
Flat Belt End Drive, Cleated Belt End Drive, Center Drive, iDrive and Gravity Roller models; Optional common drive also avaialble
Widths Available
1.75″ (44 mm) – 24″ (610 mm)
Lengths Available
1.5′ (457 mm) – 24′ (7,315 mm)
Load Capacity
Up to 120 lbs (54 kg)
Speed Range
Up to 400 ft/min (122 m/min)
Frame Style
Low Profile, Single Piece
Tail Options
Nose Bar Transfer Tail, Standard Tail
Certifications
CE Models Available
Accessories
Belting Profiles Support Stands Gearmotors Drive Mounting Packages Adjustable Guiding Systems
Typical Series 2200 COnfigurations
Drive / Type
Load Capacity
Belt Speed
Belt Widths
Conveyor Lengths
Other Key Spec
End Drive / Flat Belt
up to 120 lbs (54 kg)
up to 400 ft/min (122 m/min)
1.75" (44 mm) to 24" (610 mm)
1.5 ft (457 mm) to 24 ft (7,315 mm)
1.25" drive rollers, V-groove bedplate
iDrive (internal drive)
up to 25 Ibs (11.3 kg) nonaccumulated
variable up to ~70 ft/min (2 to 21 m/min)
2* (51 mm) to 24' (610 mm)
18" (457 mm) to 8‘ (2,438 mm)
Indexing capable up to ~30 cycles/ min
Flat Belt Center / Mid Drive
similar to end drive
up to 400 ft/min (as above)
same width range
up to 24 ft (7,315 mm)
1.25" pulleys, guided belt design
Applications
Small Part Transfers
Part Accumulation
Precision Part Movement
Package Infeed/Outfeed
Manual & Automated Assembly
Accessories
Belting Profiles
Support Stands
Gearmotors
Drive Mounting Packages
Adjustable Guiding Systems
Modular, Transparent Barriers for Workplace Safety & Employee Separation
WireCrafters Employee Separation Panels are modular physical barriers designed to enhance workplace safety by creating clear, protective divisions between employees.
Available in both Standard and Heavy-Duty configurations, these panels help reduce the spread of airborne particles and minimize physical contact in shared environments. Their transparent polycarbonate design maintains visibility and communication, while the steel frame ensures long-term durability in industrial and commercial settings.
Key Benefits:
Dual Panel Options: Choose between Standard or Heavy-Duty configurations based on workspace demands.
Health & Safety Protection: Shields employees from airborne transmission and physical contact.
Clear Visibility: Transparent polycarbonate maintains line-of-sight and team communication.
Flexible Deployment: Freestanding or mobile (caster-mounted) options adapt to changing layouts.
Download the EGD-50 Overview Summary PDF for full specifications
